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Ft_bstrd
Posted on Tuesday, December 30, 2014 - 11:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Anyone have a good source to cut down a stock pulley thusly?



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Greg_cifu
Posted on Wednesday, December 31, 2014 - 03:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

First and foremost, why not just buy the one on the right? A custom machine job is going to cost more to program and setup than just buying the actual billet part.

Then there's the issue of the stock part being a casting. The parent material is not nearly as strong as a billet. Those thin areas on the spokes would scare the heck out of me on a cast part. I have no way of knowing whether it would fail or not but, it's an awful lot of material being removed from the original design. Erik was all about weight savings. If making those holes bigger could have been done, I have no reason to believe he wouldn't have already done it.
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Xldevil
Posted on Wednesday, December 31, 2014 - 04:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My cut stock pulley is working fine for more than
50k now and my set up is 1250 ,machined heads
and 536 cams.A good amount of power and torque.
Milling has been done by Lucky parts,IIRC.
It has been a lot cheaper than a billet one.
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Lakes
Posted on Wednesday, December 31, 2014 - 04:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

All i know is a friend did that same thing by hand with a porting tool but the outside edge on a lath
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Ft_bstrd
Posted on Wednesday, December 31, 2014 - 10:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Great, got a bead on where I could buy the unit on the right?
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Johnod
Posted on Wednesday, December 31, 2014 - 10:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Speed of Color, will do the machining of stock pulley.
BUT.. it is pretty expensive, the shipping one way is 70 euro.

(Message edited by johnod on December 31, 2014)
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Dutch_x1
Posted on Wednesday, December 31, 2014 - 11:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i could do a little research on shipping if you want . i live in the netherlands but the german and belgium border is less than 10 minute drive from me. shipping costs are very different in each country depending on size and weight

could save a lot
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Johnod
Posted on Wednesday, December 31, 2014 - 11:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dutch, that would be great, and much appreciated. Thanks
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Scott_in_nh
Posted on Wednesday, December 31, 2014 - 12:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Around 2010 three of us had ours machined by crossroads performance.

It was inexpensive and has held up fine including about 100 1/4 mile passes.
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Phelan
Posted on Wednesday, December 31, 2014 - 02:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Al bought all the Crossroads rights and programs. You might call him at American Sport Bike and see if he can get the pulley cut like that.
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Jayvee
Posted on Wednesday, December 31, 2014 - 02:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You can buy them already modified from a place in Europe, I can't remember if it was R+R or Speed of Color, but one of those guys sold pulleys or would modify yours. It might be 3 or 4 hundred including shipping, but surprisingly that's not out of line with a typical 'designer' Harley pulley now, from $450 to $660 for like Kuryakn or Roland Sands (plus tax & shipping!)
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Firstbuell
Posted on Wednesday, December 31, 2014 - 02:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

^^^^^ I'm IN for that ! ^^^^^
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Johnod
Posted on Wednesday, December 31, 2014 - 02:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes speed of color does sell them ready made, very nice too. About 500 usd shipped.
Too much for me just for cosmetics.
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S1owner
Posted on Wednesday, December 31, 2014 - 03:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Here you go check these boys out should be able to help you out
http://www.supermax.net/Pages/home.php
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Phelan
Posted on Wednesday, December 31, 2014 - 03:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm tempted to switch to a 1.5" belt. You can get a used 10 spoke HD pulley for $40-60 on eBay, not to mention all the designer pulleys for big twins that are sold on eBay all the time for under $100. It would probably take some work to fit a 1.5" wide front sprocket though, not sure as I never looked.
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Scott_in_nh
Posted on Wednesday, December 31, 2014 - 03:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I bought a used pulley for about $60 and spent about $80 (if my recollection is correct) having it cut.

No I wouldn't spend $4-500 on this for cosmetics either!
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S1owner
Posted on Wednesday, December 31, 2014 - 05:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This is the pully That was on when I purchased my S1
If I am correct Dutch has it. I regret getting rid of it as I need it now and it is half the weight of stock
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Koz5150
Posted on Thursday, January 01, 2015 - 12:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I purchased a 65 tooth pulley for a Big Dog chopper. I had the center machined out and mounted it backwards with a spacer. Pulley was $50 on eBay and the machine work was $40.
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Dutch_x1
Posted on Thursday, January 01, 2015 - 06:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

if you send your own pulley to speed of color they machine it for 119euro.

http://www.speed-of-color.de/index.php?cat=ANTRIEB SMX&product=AT-004&sidSPEEDOFCOLOR=2histpv5ds8sbsr rpr9d49qgr3

might be a idea to ship a couple of pulleys if more people are interested

you could also write free spirits . they machine the rear and front pulley.
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Possumtrot
Posted on Thursday, January 01, 2015 - 03:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

this is a sportster revtech 61t pulley with the center machined out , weighs 1/2 lb less than stock 61t

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Phelan
Posted on Thursday, January 01, 2015 - 03:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That hot (I went there lol)
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Blackm2
Posted on Friday, January 02, 2015 - 01:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Crossroads Performance did a few of ours a few years back. If you give them specs they will probably be able to do it. Was around 100 bucks shipped.



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Johnod
Posted on Friday, January 02, 2015 - 02:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I looked for them got the impression they are no longer in business, website is gone. I don't know?
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Blackm2
Posted on Friday, January 02, 2015 - 02:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Bummer, I guess so. Even so, if you went to a small machine shop, tell them what you need, they most likely would be able to do it. Plus if a few went in on the deal...might make it cheaper.
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S1owner
Posted on Friday, January 02, 2015 - 04:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Crossroads is still open as far as I can tell may have web site issues but their facebook is still up try calling them if we get a few people I would be interested

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Damnut
Posted on Friday, January 02, 2015 - 11:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'd be interested.
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Jolly
Posted on Saturday, January 03, 2015 - 10:59 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

anyone found a source for the billet one? I had heard once that nice custom pulleys were on the market for the tube frame bikes, however they were (?) made from too soft of a material and the belt would ultimately sharpen the teeth on the pulley over time, then the sharp teeth would cut the belt.

Anyone remember this?

I would be in for a nice billet one, preferably if it matched the design element of the PM wheels.
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Dannybuell
Posted on Saturday, January 03, 2015 - 11:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I bought a billet pulley 10 years ago that was deeply discounted. When I found out the hub was too small, it was for a Sportster. I too had the center punched out. The chrome face was undisturbed and has withheld the test of time.
THX again PaPa Fred.
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S1owner
Posted on Saturday, January 03, 2015 - 11:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Does anyone know the bolt spacing for the tuber and for the xb?
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Brother_in_buells
Posted on Wednesday, January 07, 2015 - 01:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Does anyone know the bolt spacing for the tuber and for the xb?
I can measure them for you if still needed!?

But the xb pulley has six bolt holes and the tuber five ,so thats not gonna work!

The thing you could do is have the holes welded shut in the tuber pulley and drill six new for the xb wheel (also have the heart enlarged by 2 mm on a lathe)

XB pulley heart = 68mm
tube pulley heart is 64mm
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