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Trojan
Posted on Monday, September 29, 2008 - 09:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

At last, we have just about finished our project XR1200 (apart from the belly pan that is yet to arrive).
We are extremely pleased with the results, and it has transformed the feel of the bike from good to excellent : )
Front brakes are upgraded with floating wavy discs, braided lines and an R1 master cylinder, whilst the suspension gets fully adjustable Bitubo rear shocks (raised on blocks by 2" to quicken the steering). Exhaust uses the stock header pipes but minus the Catalytic cvonvertor. This is mated to a locally made 2-1 link pipe and a HP muffler originally destined for a Yamaha FZ1. Airbox is enlarged and a free flowing Pipercross filter installed. Nightrider.com XIED's take care of the fuelling in closed loop mode and so far it runs fine with the stock ECU.
Weight has been reduced by around 25kg from stock, although it is still a heavy bike! Once we get it run in I'll have a look at the power, but from first ride it is definitley improved over stock : )



















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Bcordb3
Posted on Monday, September 29, 2008 - 09:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Gorgeous, simply gorgeous.
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Buellinachinashop
Posted on Monday, September 29, 2008 - 09:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

WOW. Now that's what HD needs to make more of. Any idea how much weight you shaved off?
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Trojan
Posted on Monday, September 29, 2008 - 09:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Any idea how much weight you shaved off?

Around 25kg but there were a couple of parts that I didn't weigh when I swapped them over. Still heavy to wheel about but feels light on the move, and changes direction so much quicker than before : )
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Beachbuell
Posted on Monday, September 29, 2008 - 09:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

WOW! I want one soooooooooooo bad! Your creation looks awesome!
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Spiderman
Posted on Monday, September 29, 2008 - 09:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

looks good except for these blocks, they look almost like an after thought or, "Crap we need these now!" type event. Are they temp?


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Trojan
Posted on Monday, September 29, 2008 - 09:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The blocks are just the prototypes, as I wanted to make sure they are strong enough and to see how it handled first before spending more money on machining. The production versions will be bevelled each side to get rid of a lot of material.
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Ducxl
Posted on Monday, September 29, 2008 - 10:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Cool look.Are the CF pieces merely "covers"?
Or (like the fuel tank) are they really weight reducing,real deal parts?

I anticipate a racer's response
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Buellinachinashop
Posted on Monday, September 29, 2008 - 10:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Trojan, if you painted or powder coated them black and shaved the corners round, you would barely notice them.

Nice work.
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Bill0351
Posted on Monday, September 29, 2008 - 10:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

NICE JOB!

I really like the stock bike a lot from the magazine articles, and I like the way it looks stock.

Yours is even better.

I hope HD brings that bike to the states ASAP.

Bill
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Trojan
Posted on Monday, September 29, 2008 - 10:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The fuel tank cover is a cover for the plastic stock tank (although still weighs considerably less than the stock plastic cover). All the other carbon parts are replacement parts rather than covers. The carbon parts save around 3kg over the stock plastics.
A lot of the weight was saved by just getting rid of unnecessary parts such as rear footrests, exhaust heat shields and the whopping great original muffler & catalytic convertor.
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Xl1200r
Posted on Monday, September 29, 2008 - 10:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Matt - I see you painted those upper rocker covers - looks really great.

2 things - can we see a pic of the new headlight that hides behind the number plate?

Also - Why were the blocks used? Could you not just use a longer shock?
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Trojan
Posted on Monday, September 29, 2008 - 10:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'll try to get the headlight pic later.

We used the blocks simply because it was a lot easier than getting custom 2" longer shocks made.
I took the idea from the Spanish Xr1200 race series as they have done the same thing. It apparently has less flex than longer shocks, and we didn't need any extra travel, just ride height.
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Swordsman
Posted on Monday, September 29, 2008 - 10:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Dead...... sexy. That new tail really sets it off!

~SM
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Gentleman_jon
Posted on Monday, September 29, 2008 - 10:41 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Very nice indeed, Matt.

I wish I had suspenders like that on my Harley FXDX.

If I might take the liberty of making observation, somehow a splash of orange might be nice, just for old times sake.

Or maybe not.

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Aeholton
Posted on Monday, September 29, 2008 - 10:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Beautiful! I want one.
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Trojan
Posted on Monday, September 29, 2008 - 10:59 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

...+ superb as always axle sliders/paddock stand bobbins by Dark Horse Moto (Sorry Keith I forgot to give you a mention)
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Ducxl
Posted on Monday, September 29, 2008 - 11:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Still an outstanding job
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Jespo_m2
Posted on Monday, September 29, 2008 - 11:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Very Nice! This is the Sportster that should in all HD dealers.
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Court
Posted on Monday, September 29, 2008 - 12:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Matt:

Great looking project and your exhaust solves one of my major objections . . the out of synch stock exhaust.

Nicely done.

Court
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Cityxslicker
Posted on Monday, September 29, 2008 - 01:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Gorgeous, completely impractical as a street bike US side... damn D.O.T.
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Bob_thompson
Posted on Monday, September 29, 2008 - 01:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Absolutely great job Matt. Kind of cafe racer look that I love. Do they ever go out of style in GB? I think not. Bob
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Ar15ed
Posted on Monday, September 29, 2008 - 02:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

that is beautiful! good job!
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00nastym2
Posted on Monday, September 29, 2008 - 03:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

that exhaust is pretty sweet were did you get it i have been wanting to do a side convershion on my m2 for a long time

(Message edited by 00nastym2 on September 29, 2008)
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2008xb12scg
Posted on Monday, September 29, 2008 - 06:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

the exhaust is in the wrong place, silly rabbit it goes underneath the bike. All kidding aside that's very nice. Very nice indeed.
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Trojan
Posted on Tuesday, September 30, 2008 - 04:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

that exhaust is pretty sweet were did you get it i have been wanting to do a side convershion on my m2 for a long time



The exhaust is a 'Bitsa' combination of parts and isn't available as a complete pipe I'm afraid. The headers (as far as the 2-1 join) are stock, cut off from the catalytic converter and with the heat shields removed then polished. The 2-1 link pipe as far as the muffler was made up locally by a guy who is a bit of an exhaust wizard, and that was made to mate with the Hot Performance muffler that was originally listed for a Yamaha FZ1.
I am very happy with the finished pipe though : )

(Message edited by trojan on September 30, 2008)
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Trojan
Posted on Tuesday, November 11, 2008 - 05:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

This bike is now for sale at GBP10250 (US$15800 approx) : )
If you fancy shipping a unique bike to the US and having the first US XR1200 outside the factory give me a call.
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