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Buell Forum » Quick Board Archives » Archive through May 21, 2004 » "Roll Your Own" Fiberglass/CF Parts « Previous Next »

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Lake_bueller
Posted on Thursday, May 06, 2004 - 01:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The weather has bearly begun to feel like spring and I'm already thinking of my project for next winter.

I love the looks of my S1W without the rear hugger. I hate the mess it makes under the tail section. So I've been looking for the tray that goes under the tail section. The problem is nobody seems to have them any longer. American Sport Bike has the X1 & M2 trays for only $309.

How hard would it be to make my own? I'm figuring I could make 2-3 fiberglass pieces for the price of buying one carbon fiber. The hardest part would be making a good mold.

Any fellow do-it-yourselfers out there have any advise? Maybe I'll get working on this over the summer instead of waiting.
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Bomber
Posted on Thursday, May 06, 2004 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

mennis -- aluminum is also an option . . .think of what I did to the MaDeuece . . .. . . if tnothing else, it's a good short term solution

eastwood has a DIY CF kit for about $100 . .. .try it out and let me know {grin}
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Soundman
Posted on Thursday, May 06, 2004 - 03:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Lake,
Go to www.uscomposites.com
They are who I bought the resin and twill carbon from to lay out my dash..(flat,wet layup. nuthin fancy). They have a lot of info!

Soundman...
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Seeeu911
Posted on Thursday, May 06, 2004 - 05:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Dennis, I got this underseat tray for the S1 from DaveS imported the UK.

http://www.badweatherbikers.com/buell/messages/3842/20763.html?1049623637

If they are not made anymore I would consider pulling mine having a mold made with some differences, (no cut out for the UK lic plate, better mounting tabs) and produce a bakers doz for the hell of it. Sell em on ebay or here or something.
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Lake_bueller
Posted on Friday, May 07, 2004 - 11:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Donn....is that the same as the X1 tray?

Any chance you can shoot me a picture of how that mounts? I'm thinking it needs to somehow mount to the frame rails under the tail section.

Bomber...I thought about aluminum. I don't want to waste my pearl paint on a short term solution.
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Charlieboy6649
Posted on Friday, May 07, 2004 - 02:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I remember someone fastening diamond plate under their X1 and it was sweet! Just a thought...
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Magne
Posted on Friday, May 07, 2004 - 05:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Hi. i have made my underseat tray in fiber and epoxy. its a messy job.. i can uploaded some picture later if you need.

edited by magne on May 07, 2004
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Soundman
Posted on Friday, May 07, 2004 - 06:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I made a diamond plate undertail for my 99 X-1 soon after I got it. Don't plan on a passenger !
The tire rubs with the least extra weight.

I can send a pic if you need it.

Soundman...
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Seeeu911
Posted on Saturday, May 08, 2004 - 09:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Dennis, nope not the same as the X1- tray. very diff body work and panels. This was made by Euro Components. I dont have a pic of just the tray mounted but look at the link I posted above and you will see the the mounting points with the tab on the bottom. It does a slip fit over the rear seat support bracket/housing for the tail lamp. I also drilled 2 small holes on the lower portion to attach to the rear body work.

Magne, yes if you have pic's pls post them.
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Magne
Posted on Friday, May 14, 2004 - 01:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

ok. here is 7 photo's of my underseat tray.
1

2

3

4

5

6

7


edited by magne on May 14, 2004

edited by magne on May 14, 2004
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Bomber
Posted on Friday, May 14, 2004 - 01:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

great work! I'll bet the carlsburg can helped!
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Lake_bueller
Posted on Friday, May 14, 2004 - 01:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Magne...looks great!! I've got some work to do.
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Magne
Posted on Friday, May 14, 2004 - 01:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

hehe Yes, Tuborg and Carlsberg is helpful friends ; )

in photo 1-3 its making of the mold, rest is the "real" part.
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Roc
Posted on Friday, May 14, 2004 - 01:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You might want to read Competition Car Composites by Simon McBeath. A good how to.
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Brentx1
Posted on Friday, May 14, 2004 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Dennis,
Check out ebay. I bought an R1 euro tail piece and retro'd it to my tail piece. I paid 18.00 for it, it was cracked but I had to modify it anyway. It wasn't an easy job, but I don't think anyone else has tried it. If I get a chance, I'll post some pics.
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Grndskpr
Posted on Friday, May 14, 2004 - 01:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Didnt know you still rode Brent?????

Do you still have a bike???
Later
Roger
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Magne
Posted on Friday, May 14, 2004 - 02:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

if you see the 2 hole in the aluminum tale back there ..? Craig Jones "did'" my bike in "våler-banen"2001 .
so the bike have Craig's setup. so after Craig had his fun, i got it And all the god stuff was still on it
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