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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Fuel System: EFI/DDFI, Carb., Filter, Pump, Tank, Filler-Cap, Fuel » 99 thunderbolt over fueling « Previous Next »

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Okimted
Posted on Wednesday, May 12, 2010 - 01:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

just completed top end overhaul, taken it for about ten mile ride and its boggy until around 3500 then takes off and smooths out. plugs are black from too much fuel. stock except v&h muffler. any ideas?
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Sparky
Posted on Wednesday, May 12, 2010 - 03:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Run it at around 3500 RPMs for at least 5 miles to let the ECM learn the environment. That should normalize the AFV and get it to run right at lower engine speeds providing nothing is out of whack sensor-wise.
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Okimted
Posted on Wednesday, May 12, 2010 - 10:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks sparky i'll try today.
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Okimted
Posted on Wednesday, May 12, 2010 - 10:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

tried to run as per advise, didn't help. got back pulled plugs , black. sputtering pretty hard, i'm nervous to drive it at all as i'v put in lots of money and time. no engine light codes. now what?
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Sparky
Posted on Thursday, May 13, 2010 - 02:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What else has been done other than the muff & top end job? Is it possible that the O2 sensor has somehow got disconnected or the Head Temp Sensor got messed up inadvertently or the air filter is clogged?
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Okimted
Posted on Thursday, May 13, 2010 - 10:13 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

the o2 sensor was unplugged at overhaul, but has been reconnected since. after some reading i found that the engine temp sensor is located in a different spot. 99 they were on the side of the head, 2000 they moved to the center. my new head has it in the center. could this be a problem? you'd think once operating temp is up it wouldn't matter unless its not in the ecm range. should i try a spin without air filter? do i need a 2000 ecm? thought about buying a tuner, as Harley dealer wants $280 to put on the scanner. plus it's a 2.5 week wait.
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Okimted
Posted on Tuesday, May 18, 2010 - 12:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

taking it to dealer for remap, hope i don't waste my money. would like to try spyware but not that computer handy.
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Kalali
Posted on Tuesday, May 18, 2010 - 11:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

For that kind of money I would have taken it to a dyno shop to have it tuned...
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Firemanjim
Posted on Wednesday, June 16, 2010 - 03:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Head temp sensor suspect as if it was telling bike it is cold, it would add fuel like having choke on.New one is cheap,truy it.
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