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Buell Forum » Buell Motorcycle Classifieds » Buell Parts & Accessories Wanted » Archive through May 07, 2013 » Exhaust Stud Drill Guide « Previous Next »

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Chris4
Posted on Thursday, April 18, 2013 - 09:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was removing a cracked header and broke a stud.

Does any one have a drill guide I could buy/rent, $95 for something I'll use one time seems a bit much.

Thanks Chris
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Prior
Posted on Thursday, April 18, 2013 - 11:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

To second Chris's statement, if anyone has one they want to sell, I'll take it and add it to the tool pool that I have, just like the drainplug timesert.

Prior
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Paulpud
Posted on Friday, April 19, 2013 - 12:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

some dealership will rent them to you. check out your local shop thats your best bet. if not harley wants like $235....
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Reepicheep
Posted on Friday, April 19, 2013 - 01:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got the $35 (or something like that) one from ebay that is plastic with bronze inserts. Haven't tried it, but it handles well and looks to me like it would work great at least once. And probably forever if you didn't get stupid with it.

Given that price, just get one new. If you don't want to keep it, sell it here to the next person that needs it.
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Reepicheep
Posted on Friday, April 19, 2013 - 01:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

(I think this is the one I got..
http://www.ebay.com/itm/Harley-Buell-Exhaust-Stud- Drill-Plate-tool-/140910484607?pt=Motorcycles_Part s_Accessories&hash=item20ceeb5c7f&vxp=mtr )

It is like plastic, maybe some kind of epoxy polyurethane or something. Whatever it is, it is very dense / tough stuff.
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Chris4
Posted on Friday, April 19, 2013 - 10:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I wimped out and took it to my long time auto.mechanic. I just did'nt want to mess it up and end up having to take the head off.....

Thanks for your help:Chris
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Nillaice
Posted on Friday, April 19, 2013 - 10:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wow! That plastic one is listed to fit even fit an 1125!
Quite impressive. I didn't know it could be do versatile in comparison to the (inferior) metal ones.

When you go to drill it out; remove the exhaust gasket from the head so the jig will seat properly. If you are careful you can reuse it but a net one is only a couple if bucks.

And a left handed drill bit would be better to use. I found them for sale individually at my local northern tool
https://m.northerntool.com/northerntool/product/de tail.do?itemId=333113

If you are drilling out the upper stud on the rear cylinder: you'll want a long/extended drill but so you can get away with just rotating the engine and not lifting off the frame to get clearance. I was hitting the frame with the chuck and it threw me off center of the stud
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Chris4
Posted on Saturday, April 20, 2013 - 09:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My auto.mechanic couldnt get it out, looks like I'm going to have to man up, ordered

http://www.ebay.com/itm/Harley-Buell-Exhaust-Stud- Drill-Plate-tool-/140910484607?pt=Motorcycles_Part s_Accessories&hash=item20ceeb5c7f&vxp=mtr

Thanks Reepicheep

Wish me luck
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Chris4
Posted on Saturday, April 20, 2013 - 09:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nillaice : your making it sound like a real project, and you know it would HAVE to be the upper stud on the rear cylinder

Thanks:Chris
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Nillaice
Posted on Saturday, April 20, 2013 - 11:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry to talk it up
I might have had the clearance if I had a drill with a 3/8 (smaller) chuck, but my drill has a 1/2 inch chuck. Your drill might be different than mine. or you can just lift the frame. ... That's free to do

And a left handed bit would let you get lucky if the stud decides to come loose.

... What do your mech allready try to do on it?
I hope he didn't try an EZ out.
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Chris4
Posted on Sunday, April 21, 2013 - 06:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nillaice : "What do your mech allready try to do on it?" I'm not sure, he just left a message that he could'nt get it out.

Think this would help ?


http://www.amazon.com/Eazypower-30167-40-Inch-Flex ible-Extension/dp/B0009XAFXU/ref=pd_sim_sbs_hi_1
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Reepicheep
Posted on Sunday, April 21, 2013 - 01:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Harbor Freight has a left handed drill bet set on the shelf now for a good price.
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Kevmean
Posted on Friday, April 26, 2013 - 04:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Left handed drills are the way to go because if they do grab and you get lucky, like others have pointed out it removes the remains for you :-)
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Jsunstar
Posted on Friday, April 26, 2013 - 08:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

if you buy the cheap easy outs or drill bits from harbor freight, you will bust them removing the stud unless your very lucky.
then the real fun starts with a broken easy out in the head...
you get what you pay for with tools.
i had to remove the head to remove mine (twice)...
good luck!
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