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Varhammer
Posted on Monday, June 30, 2008 - 08:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Can you Buell owners enlighten me here..
What are the equipment differences between the 2006 X model and the 2008 XT model.?

I'm looking at a new XT model but the dealer is not wheeling and dealing..it's the last 2008 model.

I found a 2006 X model that is looking mighty nice with the price and it also has the cases too. Price is a lot better than the new 2008..

I only know of one thing and that is the 2008 has the heated handgrip standard..

What else is different?

Thanks
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Froggy
Posted on Monday, June 30, 2008 - 08:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

2006 was the first year

2007 has a lower seat, different inner air box, remapped ECM, different front fork
springs, different oil pump drive gear, Pirelli Scorpion Sync tires
and a few other little things

2008 brings in a new motor, new fuel injection system, bigger oil
cooler, different front forks to decrease turning radius (XB12X), heated
grips, heat deflectors under the seat, new accessory system under the
flyscreen, new colors, and a few other small changes.


Differences between 2008 X and XT:

Suspension: the X has a taller suspension that gives a higher seat height.

Front forks: 2008 X has the new forks that have an improved turning radius, makes it a easier to fart around in the woods and tight parking lots. XT still has the old forks that have a larger turning radius, but its less of a issue on XT than the 2006-7 X.

Bags: Standard on XT, optional on X.

Windshield: X has the short one, XT has the tall one. They are interchangeable.

Wheels: X has different rims that are reinforced to take a bit more of abuse off road (grey in color). XT has standard run of the mill XB rims (black).

Bodywork: X has a headlight grill and dirt bike style front fender. Also the chin spoiler is black or yellow depending on your choice for color of the rest of the body work. XT has no headlight grill, and a standard XB front fender and chin spoiler that match the rest of the body work.


Thats all i can think of off the top of my head, but there are some more minor differences.
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Gotj
Posted on Monday, June 30, 2008 - 10:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Froggy,

Excellent summary.
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Hughlysses
Posted on Monday, June 30, 2008 - 10:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Minor revisions to what Froggy said:

The 06 actually had an improved oil pump drive gear compared to previous XB's.

The 07 added a slightly improved oil pump with more scavenging capacity.

The 08 has an all-new oiling system with the oil pump driven off the end of one of the cams (gets rid of the angle gear drive used in all previous Buells and Sportsters). The 08 also has a larger diameter crank pin and a 7100 RPM redline vs. 6800 (?) on the pre-08 models.
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Ratbuell
Posted on Tuesday, July 01, 2008 - 09:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Hugh - thanks for clarifying. "New motor" for '08 was a bit misleading a couple posts up, it's the same basic motor but with a couple of key upgrades/differences.

Of note, all Uly's have the exact same HP/tq specification throughout the years.
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Buelldualsport
Posted on Tuesday, July 01, 2008 - 05:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

08 has revised triple trees/fork mounts, not a complete new front end, or so we have been led to believe.

The 08 triple trees are retrofittable to 06 and 07s.

Just our $.02

Ride em
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Ratbuell
Posted on Tuesday, July 01, 2008 - 05:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

08 XT does NOT have the new forks and trees, only the X.

The forks are different. 08 X with the offset trees have an offset axle to compensate for the different fork angle, it keeps the rake/trail in line with the original geometry.

(Message edited by ratbuell on July 01, 2008)
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Froggy
Posted on Wednesday, July 02, 2008 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)


quote:

H a r l e y - D a v i d s o n TECHNICAL FORUM
2 0 0 8 M o d el Y ear
H-D® 08
buell® FAM ILY
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW One Piece Induction Module
• New throttle body incorporates a pintle
style Idle Air Control (IAC) unit
• Idle speed is now controlled by the
new DDFI3 ECM and the IAC
• The idle speed adjustment cable has
been eliminated
• Progressive throttle cam on the
throttle body to decrease twist
sensitivity at closed throttle and
reduce overall angle of rotation
necessary to fully open the throttle
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW One Piece Induction Module cont.
• The plastic bushings on throttle shaft have
been replaced with ball bearings
• New fuel rail/IAC housing design
• New Throttle position sensor and DDFI3
ECM eliminate the need to perform TPS
zero procedure
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Intake Flanges and Bolt Hole Location
• No change to ports
• New intake flanges and fastener
orientation improve assembly and
service access
• Common with Sportster® models
• New intake flanges use current
intake seals
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Pre-crushed Head Gasket
• O-ring no longer required
• No other procedural change
• Supersedes prior gaskets
Important Service Note:
Service kits may contain the o-rings
for prior model years. Do not use
O-rings with this new head gasket.
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Piston Updates
• 1203cc-7100 rpm redline
(was 6800 rpm)
• 6800 rpm sustained
(was 6400 rpm)
• 984cc-7500 rpm redline (no change)
• 7100 rpm sustained
(was 7000 rpm)
• Will retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump
• Pump located in cover
• New oil pump incorporates a
bypass relief valve. Provides
improved lubrication at all
engine speeds
• New design eliminates
current bevel drive gears
• Gerotors directly driven by
3 & 4 cam shafts
• Oil pressure switch has been
relocated to the bottom of the oil
pump
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump cont.
• All threaded fittings and oil lines
have been updated with jiffy-tite
fittings which connect in oil pump
cover
• Higher output and scavenge
capacity gerotors
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Cam Design
• New "K" style cam shafts have
hollow shafts to provide pressurized oil
to the cam bores
• Cam shafts 3 and 4 have an extended
shaft with flats that are used to
drive the oil pump gerotors
• “K" cams and the current "E" cams
have the same specifications
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Larger Capacity 8-Row Oil Cooler
• Change from 6-row oil cooler to 8-row oil
cooler for increased cooling capacity
• New oil cooler lines with jiffy-tite fittings
• Changes to V-bracket, oil lines, and air scoop
• Engine oil should be at normal operating
temperature (180°F/ 82 °C) for an accurate
oil level reading
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Crankcase Improvements
• Bronze bushings have been
eliminated in the crankcases
and oil pump assembly
• Cam bores are parent material
aluminum alloy and receive
pressure lubrication through
hollow cam shafts
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Crankshaft Position Sensor (CKP)
• DDFI3 and the CKP eliminate
the static timing procedure
• Cam position sensor and timing
cup have also been eliminated
• Located on the front left side of the
crankcase
CKP sensor
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Flywheel
• Flywheel teeth added for CKP sensor
• Larger drive sprocket splines
• Larger 1.5 inch crank pin and bearing
• Stronger connecting rod material
Larger Splines
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Front Primary Sprocket
• Retained by fastener rather
than sprocket nut
• Larger drive sprocket splines
• Internal threads replace
external threads on left side
of crank using a new sprocket
fastener
Important Service Note:
Fastener is one-time use only
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW 25th Anniversary Graphics
• Special Erik Buell autograph
signature anniversary graphics
will be positioned on the upper
triple clamp for Firebolt models
and on the handlebar clamp for
all the other models.
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Single-Phase Charging System
• The single-phase 32 Amp charging
system is common to the Harley-
Davidson® Sportster® platform
with the exception of the wire
lead lengths on the stator
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Header and Muffler
w / Catalyst For European Markets
• HDI-complies with Euro 3
regulations
• Catalyst is located in muffler
• Changes to muffler inlet required
header to change also
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump Cover & Decal
• Honors Buell 25th Anniversary
• Oil Pump Cover Decal
• New Oil lines and Fittings
• Clocked, 90º fittings eliminated
• All oil lines use jiffy-tite fittings
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Pivot Shaft
• Torque new swingarm pivot shaft 44-46 ft.
lbs. 60-62 Nm
• New pivot shaft and torque will retrofit
previous XB models
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW HDI Side Stand Switch
• All XB models have tab for switch – Only
HDI versions have the switch
• Switch installed on HDI Buells with
enabled DDFI3 ECM
• The side stand switch is designed
to prevent forward motion of the
motorcycle while running and in gear
with the side stand leg in the extended
position
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Auxiliary Plug
• All XB models are now equipped with an
auxiliary power connector for available P&A
accessories, including heated grips
• Ulysses models will have heated grips as
original equipment
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Harness Update
• New DDFI-3 harness routing reduces
amount of wire under sprocket cover
• New VSS plugs directly into main
harness, common with Sportster models
• Cam position sensor and wiring
have been eliminated and replaced
with a crank position sensor
• Stator and regulator connectors and
wiring have been relocated behind
the new ram air scoop
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Ulysses® Model Updates
• Ulysses® fork tubes have increased from
43mm to 47mm
• Forks are offset 5/8 inch forward with
new triple clamps to increase stop to
stop steering angle from 54 degrees
to 74 degrees
• Front axle is offset 5/8th inch rearward
in the new fork lower to maintain the
original 54.1 inch wheelbase
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Ulysses® Model Updates cont.
• New Ulysses® forks will use the same
style pre-load adjusters as the
Lightning® Super TT model
• Pre-load is determined by counting the
number of turns on the adjuster rather
than counting the number of exposed
lines on the adjuster
© 2007 H-D. All Rights Reserved. Printed in the U.S.A.2 0 0 8 M o d el Y ear
H-D® 08
buell® FAM ILY
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW One Piece Induction Module
• New throttle body incorporates a pintle
style Idle Air Control (IAC) unit
• Idle speed is now controlled by the
new DDFI3 ECM and the IAC
• The idle speed adjustment cable has
been eliminated
• Progressive throttle cam on the
throttle body to decrease twist
sensitivity at closed throttle and
reduce overall angle of rotation
necessary to fully open the throttle
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW One Piece Induction Module cont.
• The plastic bushings on throttle shaft have
been replaced with ball bearings
• New fuel rail/IAC housing design
• New Throttle position sensor and DDFI3
ECM eliminate the need to perform TPS
zero procedure
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Intake Flanges and Bolt Hole Location
• No change to ports
• New intake flanges and fastener
orientation improve assembly and
service access
• Common with Sportster® models
• New intake flanges use current
intake seals
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Pre-crushed Head Gasket
• O-ring no longer required
• No other procedural change
• Supersedes prior gaskets
Important Service Note:
Service kits may contain the o-rings
for prior model years. Do not use
O-rings with this new head gasket.
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Piston Updates
• 1203cc-7100 rpm redline
(was 6800 rpm)
• 6800 rpm sustained
(was 6400 rpm)
• 984cc-7500 rpm redline (no change)
• 7100 rpm sustained
(was 7000 rpm)
• Will retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump
• Pump located in cover
• New oil pump incorporates a
bypass relief valve. Provides
improved lubrication at all
engine speeds
• New design eliminates
current bevel drive gears
• Gerotors directly driven by
3 & 4 cam shafts
• Oil pressure switch has been
relocated to the bottom of the oil
pump
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump cont.
• All threaded fittings and oil lines
have been updated with jiffy-tite
fittings which connect in oil pump
cover
• Higher output and scavenge
capacity gerotors
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Cam Design
• New "K" style cam shafts have
hollow shafts to provide pressurized oil
to the cam bores
• Cam shafts 3 and 4 have an extended
shaft with flats that are used to
drive the oil pump gerotors
• “K" cams and the current "E" cams
have the same specifications
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Larger Capacity 8-Row Oil Cooler
• Change from 6-row oil cooler to 8-row oil
cooler for increased cooling capacity
• New oil cooler lines with jiffy-tite fittings
• Changes to V-bracket, oil lines, and air scoop
• Engine oil should be at normal operating
temperature (180°F/ 82 °C) for an accurate
oil level reading
• Will not retrofit
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Crankcase Improvements
• Bronze bushings have been
eliminated in the crankcases
and oil pump assembly
• Cam bores are parent material
aluminum alloy and receive
pressure lubrication through
hollow cam shafts
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Crankshaft Position Sensor (CKP)
• DDFI3 and the CKP eliminate
the static timing procedure
• Cam position sensor and timing
cup have also been eliminated
• Located on the front left side of the
crankcase
CKP sensor
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Flywheel
• Flywheel teeth added for CKP sensor
• Larger drive sprocket splines
• Larger 1.5 inch crank pin and bearing
• Stronger connecting rod material
Larger Splines
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Front Primary Sprocket
• Retained by fastener rather
than sprocket nut
• Larger drive sprocket splines
• Internal threads replace
external threads on left side
of crank using a new sprocket
fastener
Important Service Note:
Fastener is one-time use only
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW 25th Anniversary Graphics
• Special Erik Buell autograph
signature anniversary graphics
will be positioned on the upper
triple clamp for Firebolt models
and on the handlebar clamp for
all the other models.
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Single-Phase Charging System
• The single-phase 32 Amp charging
system is common to the Harley-
Davidson® Sportster® platform
with the exception of the wire
lead lengths on the stator
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Header and Muffler
w / Catalyst For European Markets
• HDI-complies with Euro 3
regulations
• Catalyst is located in muffler
• Changes to muffler inlet required
header to change also
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Oil Pump Cover & Decal
• Honors Buell 25th Anniversary
• Oil Pump Cover Decal
• New Oil lines and Fittings
• Clocked, 90º fittings eliminated
• All oil lines use jiffy-tite fittings
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Pivot Shaft
• Torque new swingarm pivot shaft 44-46 ft.
lbs. 60-62 Nm
• New pivot shaft and torque will retrofit
previous XB models
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW HDI Side Stand Switch
• All XB models have tab for switch – Only
HDI versions have the switch
• Switch installed on HDI Buells with
enabled DDFI3 ECM
• The side stand switch is designed
to prevent forward motion of the
motorcycle while running and in gear
with the side stand leg in the extended
position
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Auxiliary Plug
• All XB models are now equipped with an
auxiliary power connector for available P&A
accessories, including heated grips
• Ulysses models will have heated grips as
original equipment
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Harness Update
• New DDFI-3 harness routing reduces
amount of wire under sprocket cover
• New VSS plugs directly into main
harness, common with Sportster models
• Cam position sensor and wiring
have been eliminated and replaced
with a crank position sensor
• Stator and regulator connectors and
wiring have been relocated behind
the new ram air scoop
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Ulysses® Model Updates
• Ulysses® fork tubes have increased from
43mm to 47mm
• Forks are offset 5/8 inch forward with
new triple clamps to increase stop to
stop steering angle from 54 degrees
to 74 degrees
• Front axle is offset 5/8th inch rearward
in the new fork lower to maintain the
original 54.1 inch wheelbase
2008 MODEL YEAR TECHNICAL FORUM BUELL®
NEW Ulysses® Model Updates cont.
• New Ulysses® forks will use the same
style pre-load adjusters as the
Lightning® Super TT model
• Pre-load is determined by counting the
number of turns on the adjuster rather
than counting the number of exposed
lines on the adjuster
© 2007 H-D. All Rights Reserved. Printed in the U.S.A.


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Gotj
Posted on Wednesday, July 02, 2008 - 08:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Froggy,

Are these changes from the 06 to the 08 Uly per the initial inquiry?
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Froggy
Posted on Wednesday, July 02, 2008 - 09:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

That long list is right from HD on mechanical changes from 2007 to 2008. I found it on google a while back. I can't find one for 2006 to 2007, but i doubt its as long.
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Nevrenuf
Posted on Wednesday, July 02, 2008 - 09:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

and i thought i had a lot of time on my hands right now.
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Froggy
Posted on Wednesday, July 02, 2008 - 09:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

; ) you should see half the stuff i got stashed on my computer
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Nevrenuf
Posted on Wednesday, July 02, 2008 - 09:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i would be totally afraid to go into your computer froggy. and that ain't no kiddin.
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Buelldualsport
Posted on Wednesday, July 02, 2008 - 09:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Great Find

Thanks

Good airplane reading

Ride Em

(Message edited by BuellDualSport on July 02, 2008)
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Ryker77
Posted on Thursday, July 03, 2008 - 10:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

New throttle body incorporates a pintle
style Idle Air Control (IAC) unit

-
Just something else to cause troubles. My Dodge Ram has the IAC and its a common source of idle problems.

Buell should be bare bones and simple as possible.
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