Author |
Message |
Dwardo
| Posted on Wednesday, February 18, 2009 - 06:00 pm: |
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OK, I'm getting started on prepping my '02 M2 for the upcoming season. It works great except it frequently "pops into" first gear when pulling away from a stop. It doesn't pop out, it seems like it is not engaged fully and then goes in with a bang. There was a thread about this, which I can't find. If it is a shifter adjustment or shifter drum problem, what parts will I need, if any? If I need to, I'll pull the tranny out and inspect the dogs but I want to have anything else I might need in hand before I start. Also, I want to lighten the clutch. Apparently there is an XB spring that works? Anybody know the p/n? And finally, what part numbers do I need to replace the grenade plate? And what else should I do while I'm in there? Thanks! |
Big_koch
| Posted on Wednesday, February 18, 2009 - 11:43 pm: |
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To replace "grenade plate": (2)steel plates #37913-90 friction plate #37911-90 2006 XB diaphragm spring #37934-06 (Might also want to look into a "Clutchlite" for about $25...changes the ramp angle to disengage the clutch.) *check out ChicagoHD's website...their online prices are significantly lower than HD list price. Sounds like the pawl may be messed up due to a faulty retaining ring. The Baker Smooth Shift kit replaces this with a bolt tapped into the new drum. Runs about $270 for the Baker though... |
Hippyjoe
| Posted on Thursday, February 19, 2009 - 12:29 pm: |
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It's a Uly spring. http://www.badweatherbikers.com/buell/messages/384 2/205845.html?1156220722 Funky shifting might just be your detent plate. |
Jayvee
| Posted on Friday, February 20, 2009 - 01:30 pm: |
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I just did that Uly spring swap, and it really works. Clutch is noticably lighter. |
Dwardo
| Posted on Monday, February 23, 2009 - 05:27 pm: |
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OK, thanks guys. Now I need part numbers for: the snap ring for the clutch diaphragm, the good metal primary gasket, the gearbox gasket (in case I take it out), a muffler clamp, and the good exhaust port gaskets. Sorry to be a pest but I don't have a parts book and I don't want to do the Buell parts dance at the dealer. Also what front brake pads are best for street riding? |
Fasted
| Posted on Tuesday, February 24, 2009 - 07:35 am: |
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i have a brand new parts manual for $20 shipped to your door. you need it and a service manual snap 11046 zaust 17048-98 (recommended by buellistic) zaust original 65324-83A clamp 65930-99y gearbox...don't see a gasket, why would there be one? original manual has old primary gasket #34955-89a |
Fasted
| Posted on Tuesday, February 24, 2009 - 07:38 am: |
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my dealer, hd-b of bloomington is a sponsor. they will help you over the phone. ask for rich or don. i think they do a badweb discount. they don't hate buells,and actually let me loiter in their store........... |
Dwardo
| Posted on Tuesday, February 24, 2009 - 10:55 am: |
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Hey, Fasted, I'll take the parts book. I already have the shop manual. I just assumed there would be a gasket for the gearbox. You take Pay Pal? Thanks! |
Fasted
| Posted on Tuesday, February 24, 2009 - 09:01 pm: |
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one of the places oil is encouraged to mingle..... primary->tranny....but i checked just to make sure, and there was not one in the diagram. anyway, i'll send the paypal invoice if you'll pm me your email and mailing address info. |
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