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Jstfkndi
Posted on Wednesday, July 08, 2009 - 08:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Does anyone know where I can get a hex tool to break the axle and swing arm pivot bolts loose? The manual says to use the tool kit, but guess what....neither of mine came with a tool kit! I have the XB12R and it appears to be 22MM or 7\8 inch hex. Is Harley the only place to get this tool? May seem a silly question, but I try not to pay too much for tools and when I went to get the 1 and 7\8 inch pulley socket, they wanted $160!! No thanks! ANy info would be greatly appreciated!
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Zatco81
Posted on Wednesday, July 08, 2009 - 08:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got one that looks like a giant allen wrench. I think it cost around $30. Can't remember the size off the top of my head. Now I need one for the front, anybody know what size that is?

(Message edited by zatco81 on July 08, 2009)
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Swordsman
Posted on Wednesday, July 08, 2009 - 08:51 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They're the same size. The adapter that comes in the kit fits both front and back. I have mine pulled apart as we speak.

~SM
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Froggy
Posted on Wednesday, July 08, 2009 - 08:51 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

7/8"

The whole toolkit is like $20 if you wanted to go that route.
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Spiderman
Posted on Wednesday, July 08, 2009 - 09:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

as for the 1-7/8 pulley socket just go to Sears and get a Craftsman socket,

http://www.sears.com/shc/s/p_10153_12605_009477870 00P?keyword=1-7/8+socket
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Swordsman
Posted on Wednesday, July 08, 2009 - 09:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Er, I got my socket at Advance for like $7...?

You don't need a 1-7/8, just a 7/8. That's why the price quote was so high.

~SM
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Zatco81
Posted on Wednesday, July 08, 2009 - 09:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't have the tool kit. I bought a giant allen wrench for the rear axle and it DOES NOT fit the front. So...does anybody know what size the front axle is?
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Jstfkndi
Posted on Wednesday, July 08, 2009 - 09:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah, I picked a 1-7\8 socket up at Tractor Supply for $9. I think I will just buy the tool kit then. There is a tool that works for the wheels, but I am trying to get a motor out and there is an allen the same size , but doesn't go as deep and is rounded at the swingarm. This is what I need to get out! Sorry, should have mentioned that before. It is an 04 XB12R and the pivot bolt rounds out on the inside.
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Spiderman
Posted on Wednesday, July 08, 2009 - 10:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The 100+ 1-7/8 from the dealer is probably the one that is also used for the big twin that goes over the input shaft so it is custom...
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Ferocity02
Posted on Wednesday, July 08, 2009 - 10:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Isn't there a trick to take a LARGE spark plug socket(which has the 7/8" hex at one end), flip it around, and shove a long 3/8 drive extension in the spark plug end? I feel like this would work, but not give enough leverage on the axle.
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Ferrisbuellersdayoff
Posted on Wednesday, July 08, 2009 - 10:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I used an air compressor fitting and a 7/8" wrench
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Damnut
Posted on Wednesday, July 08, 2009 - 11:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

+1 on the spark plug socket. Works everytime.
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03firebolt
Posted on Wednesday, July 08, 2009 - 12:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.cyclegear.com/spgm.cfm?L1=&L2=&L3=&L4=& item=TUC_15-8355

Check that out for the axel. I bought one and it works awesome. It can handle way more torque than the one in the tool kit.
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Jstfkndi
Posted on Wednesday, July 08, 2009 - 12:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks 03firebolt! I think that may work for me! The one that my buddy brought back had the 22mm fitting on the other side so it wound up being to deep for the pivot axle on the swing arm. This one has it on the end and i think that is the tool I need!
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03firebolt
Posted on Wednesday, July 08, 2009 - 12:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

yep. its actually a really great tool, and ive tried making them and using the harley one. None of the others compared to this, so its worth the money spent on it if you are planning on taking your axel out more than once.
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Ducbsa
Posted on Wednesday, July 08, 2009 - 02:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Why not use a coupler nut p/n 90264A221 at McMaster Carr, but should be easy to get at a good hardware store? Should be the cheapest and the tool kit item is just a glorified coupler nut.

You would need a socket to use with your torque wrench, but that isn't in the tool kit anyway.
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Jstfkndi
Posted on Wednesday, July 08, 2009 - 03:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ducbsa. I found some couplers at the Tractor Supply and they said 7\8th couplers. I was very excited until I went to try and put a wrench on it and it was too large. I'm not sure if the ones on Mcmaster Carr are the same or not, but maybe they are talking about the thread diameter. Have you used this with any success? If you have, then I am on my way to cancel my order! Please let me know!

(Message edited by jstfkndi on July 08, 2009)
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Ducbsa
Posted on Wednesday, July 08, 2009 - 05:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That part number is a 1/2"- 13 nut, which is 7/8" across the flats. My tool is .860" and my axle is 7/8".
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Jstfkndi
Posted on Thursday, July 09, 2009 - 08:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

On order from McMaster Carr! Thanks for all the help!
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Etennuly
Posted on Thursday, July 09, 2009 - 12:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I lost my nut/tool for a while(left it in the shop and one of the guys tossed it in a bolts drawer). For a replacement I used a bolt with a 7/8" head with a couple of like sized nuts jambed together. It works great.
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Ducbsa
Posted on Thursday, July 09, 2009 - 12:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I used a bolt with a 7/8" head with a couple of like sized nuts jambed together

I like that better than my coupler nut.
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