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Buell Forum » Old School Buell » Archive through July 15, 2015 » M2 Rebuild Project » Archive through February 15, 2015 « Previous Next »

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Hughlysses
Posted on Sunday, February 08, 2015 - 10:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks like this project has had a wee bit of "scope creep".

What is the overall goal, Jeremy? Obviously you're planning on doing more than fixing a bad transmission bearing.
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Ft_bstrd
Posted on Sunday, February 08, 2015 - 12:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

No, the scope has always been a total teardown and rebuild.

Powder coat, new bearings where needed,refreshed top end.

I have a project charter, we are following the project specification document and the project is above the line.
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Hughlysses
Posted on Sunday, February 08, 2015 - 12:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK- gotcha. It's for sure a tuber is easier to work on than an XB. Good luck with it. Hopefully we'll see it next month.
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Ft_bstrd
Posted on Sunday, February 08, 2015 - 01:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't know that I would give the nod to tubers for ease of working on them.

I don't remember having to spread the frame on the XB.
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S1owner
Posted on Sunday, February 08, 2015 - 01:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dont need to spread the frame lower the frame fown put the isos in the frame put a little lube where they touch the pivot block and press down it will slide right in place have done this on 4 diffrent builds and works slick.
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S1owner
Posted on Sunday, February 08, 2015 - 01:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Stay on track build looks great. There is no better way to get to know your bike I did this same thing and with the help from everyone on this board I know this bike and every part like its part of me.
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Ft_bstrd
Posted on Sunday, February 08, 2015 - 02:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Working on the little things now, but will be sending out the big items next:

Heads out for P&P, intake done, cam cover cut down, shock to be rebuilt, body parts out for powder, aluminum bits out to be anodized. Transmission to have new bearings.

Still need to buy oil lines and fittings, oil tank, rocker box conversion kit.

Lastly, need to have tank and fender painted and have seat resculpted.
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Ft_bstrd
Posted on Monday, February 09, 2015 - 10:02 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dropped the transmission off to have new bearings pressed in.

Pipes and front caliper painted. Pics to follow.
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Brother_in_buells
Posted on Monday, February 09, 2015 - 01:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jeremy ,how many miles has the M2 done?
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Ft_bstrd
Posted on Monday, February 09, 2015 - 02:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

35-37K
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Ft_bstrd
Posted on Tuesday, February 10, 2015 - 11:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Front caliper:




Pipes:



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Reepicheep
Posted on Wednesday, February 11, 2015 - 08:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks really nice!
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Ft_bstrd
Posted on Wednesday, February 11, 2015 - 10:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Tear down day three:







Rear Cylinder




Rear Head




Front Cylinder




Front Head




Front Cylinder




Rear Cylinder















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Ft_bstrd
Posted on Wednesday, February 11, 2015 - 10:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Didn't know the pistons came with arrows:

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Lynrd
Posted on Wednesday, February 11, 2015 - 11:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They show the exhaust where the exit is. It's a performance mod.
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Ft_bstrd
Posted on Wednesday, February 11, 2015 - 11:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Have to make sure I arrange the new ones with the arrows pointing forward or the bike will be stuck in reverse.
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Lynrd
Posted on Wednesday, February 11, 2015 - 11:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you also reverse the rotation of the tires the bike will levitate.
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Phelan
Posted on Thursday, February 12, 2015 - 10:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You guys are too much!
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Ft_bstrd
Posted on Friday, February 13, 2015 - 08:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Doesn't look too bad once you get the carbon carved off of it.

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Essmjay
Posted on Friday, February 13, 2015 - 09:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Whats up with that nick, bottom left?
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Ft_bstrd
Posted on Friday, February 13, 2015 - 09:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Got banged against the head stud getting the wrist pin out.
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Mhlunsford
Posted on Saturday, February 14, 2015 - 01:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

pretty funny
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Mcelhaney14
Posted on Saturday, February 14, 2015 - 05:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Tip for next time. Slide rubber hoses on the head studs to prevent piston damage. You can probably dress that nick out and reuse the piston if you aren't doing upgrades.
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Ft_bstrd
Posted on Saturday, February 14, 2015 - 09:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah, I wasn't really worried about it since I've got new pistons going in.
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Ft_bstrd
Posted on Saturday, February 14, 2015 - 09:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Tear down day four:












Post application of elbow grease:







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Lakes
Posted on Sunday, February 15, 2015 - 05:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Are you going to split the cases, pull flywheels apart re build bottom end?
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Ft_bstrd
Posted on Sunday, February 15, 2015 - 09:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

No. Splitting the cases is the only thing I'm not going to do.
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Ft_bstrd
Posted on Sunday, February 15, 2015 - 09:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There is no free play with any of the bottom end.
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Bigdaddy
Posted on Sunday, February 15, 2015 - 12:03 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks really good Fatman, really good.

G2
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Mcelhaney14
Posted on Sunday, February 15, 2015 - 07:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You should take this opportunity to seal the plug where the stator wires come out. They tend to seep there.
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