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Buell Forum » Old School Buell » S2 Thunderbolt » Archive through July 01, 2012 » S2 Tailight Fix? « Previous Next »

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Buellish
Posted on Saturday, December 17, 2011 - 06:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

How have you guys fixed loose (stripped) threads in the lens screws?
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Gowindward
Posted on Saturday, December 17, 2011 - 06:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Quick fix is tooth pick in screw boss.

Longer term is fill the screw boss with epoxy putty and drill new hole.
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Ratbuell
Posted on Saturday, December 17, 2011 - 09:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I drilled all the way through the tail section, through the screw hole. Got some LONG screws at Home Depot, 2 washers, and 2 nylock nuts. Its hard to explain...but if you stick your head against my rear tire and look up, you can see the washers and nylocks.
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Jvv
Posted on Sunday, December 18, 2011 - 06:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If in doubt through bolt.......alway best in the long run!!!
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Midnight_rider
Posted on Sunday, December 18, 2011 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I used teflon pipe tape
put a bunch on threads
still holding maybe a temp fix
but worked for me
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Sportyeric
Posted on Monday, December 19, 2011 - 12:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Plus 1 on the toothpicks. With wood glue, I think. Seven years and 40k miles later, still holding.
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Triman023
Posted on Tuesday, December 20, 2011 - 12:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I drilled a set of tiny holes in the lens and base and safety wired it with some thin copper wire. I really hate buying the replacement for $50+!
Now I sleep soundly at nite...
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Ratbuell
Posted on Tuesday, December 20, 2011 - 08:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I put a Ulysses LED circuit board inside mine, with two smaller LED flasher boards hooked to the brake light (as a wig-wag flasher when I brake). Now that I've done that, I'll never have to take it off again...since I'll never have to replace a bulb again!








Bulb replacement is the only thing that really scared me on the S2. Move those screws...and they're never right again because there's so little for them to bite into. The throughbolt made me feel better...but knowing that its maintenance-free now? Verry happy : )
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Buellish
Posted on Tuesday, December 20, 2011 - 10:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pretty cool Rat!I just put 1157 LED's in mine,
thats how I found the loose screw.
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