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Buell Motorcycle Forum » Old School Buell » S2 Thunderbolt » Archive through June 28, 2009 » Anybody's S2 eat rear brake switches???? « Previous Next »

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Shot_gun
Posted on Sunday, April 12, 2009 - 08:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I may be nit picky but I'm going to be on my fourth rear brake switch in 10 years. I have tested for 12 volts to the brake switch and I do. If I jump the switch the brake light comes on. With the Pedal pressed down I have 28 ohms resistance. With it up I have infinity ohms. I guess is there a better substitute for this critter out there? If anyones been down this road before feel free to chime in.

Thanks in advance.
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Ebutch
Posted on Sunday, April 12, 2009 - 08:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Hi Chris.No trouble with switch.But I went though 3 front pulleys too.Found out bad mettle in pulley.

(Message edited by ebutch on April 12, 2009)
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Ratbuell
Posted on Monday, April 13, 2009 - 08:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

No issues on mine....what fluid are you using? Contaminated/incorrect fluid could cause switch failure through seal failure and electrical contact submersion....
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Essmjay
Posted on Monday, April 13, 2009 - 10:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Mine is out right now, passes voltage but too much resistance to do the lights. I just replaced the front brake switch as it was in pieces, so at least i have brake lights most of the time. I may not replace the rear, sometimes it is helpful to have a stealth mode for braking.
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S2pengy
Posted on Monday, April 13, 2009 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Have the same problem on my S2t but not on my S2.. After 4 switches I gave up and just figure I always use the front brake anyway except for gravel....
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Shot_gun
Posted on Monday, April 13, 2009 - 07:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'm using dot 4 in it this time. My book says to use 5 but the cap says use dot 4. I'm not if there is a big difference but I guess we'll see. Shane that is what happens to mine all the time. I get between 25-30 ohms of resitance in the switch. I picked up a new switch today. It's built different so hopefully that is better than the old ones. The HD dealer I went to to get it said that they had some problems with the old switches but haven't had any issues lately. I got other fish to fry right now: Headlights out, I'm running lean and my timings a tic off. To the Garage!
Thanks for the input

Chris
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Kmbuell
Posted on Tuesday, April 14, 2009 - 09:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

To my knowledge ALL S-2's were built using only DOT5. If you are mixing the two, switch failure will be the least of your worries! Flush and rebuild may be the answer.
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Shot_gun
Posted on Tuesday, April 14, 2009 - 12:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I have been using dot 5 the last 10 years. the result in eating the switches. I rebuilt everything over the last year and that is when I noticed that the brake resivor cap said use only dot 4 so I'm going to try that and see how I make out. I would definetly not mix them but I want to try something different.
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S2pengy
Posted on Wednesday, April 15, 2009 - 11:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I always figured it had something to do with air getting stuck in the switch, since it is the highest point in the system.. Even removing the caliper, placing a c clamp to hold the piston and holding it up higher than the switch and bleeding it that way did not help.... If I remember correctly the deal with the DOT 4 was Brembo recommended DOT4 which is a high temp DOT 3 for their caliper/master cylinder but HD/Buell used DOT 5 in the rear brake system...
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