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Buell Motorcycle Forum » Old School Buell » Archives OSB 001 » Archive through September 06, 2006 » Cylinder break in « Previous Next »

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Rum_runner
Posted on Wednesday, August 30, 2006 - 09:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

just had my back cylinder replaced is there a break in period if so what is it
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Pammy
Posted on Thursday, August 31, 2006 - 09:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The rule of thumb is 500 miles. Low RPM's for first 50. Increasing R's with mileage. Always varying RPM's.
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Ceejay
Posted on Thursday, August 31, 2006 - 10:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

my thumb hurts, please stop hitting it with that ruler...
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Xldevil
Posted on Friday, September 01, 2006 - 04:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey.
From the S&S hp:
Correct breakin
will assure longer engine life and will prevent
unnecessary engine damage. Engine damage caused
by improper break-in is not covered under the S&S
warranty.

A. Initial start up. Run engine approximately one
minute at 1250-1750 rpm. DO NOT crack
throttle or subject to any loads during this period
as head gaskets are susceptible to failure at
this time. During this time, check to see that oil
pressure is normal, that oil is returning the oil
tank, and that no leaks exist.

B. Shut off engine and thoroughly check for any
leaks or other problems. Let engine cool to the
touch.

C. After engine has cooled, start up again and
allow the motor to build some heat. Engine
should be run no longer than three to four
minutes. When the cylinders become warm/
hot to the touch (approximately 150„a) shut the
motor down and let it cool to room temp. Follow
the same cautions as for the initial start-up, and
continue to watch for problems.

D. Repeat this procedure 3 or 4 times. Each
successive time it should take slightly longer to
warm up and you can increase the temp slightly
each time (+10„a). You can be more liberal each
time with the rpm, gently vary rpm continuously
from idle up to 2500 rpm in the final cycle. Don?t
be too concerned with final carb settings at this
time because idle speed and mixture cannot
be correctly set until the motor reaches full
operating temperature. The motor should not
reach that temperature during these cycles. Do
not allow engine temperature to become
excessive. After the motor has cooled to room
temperature for the final time you are ready to
start the 1000 mile engine break-in process.

E. The first 50 miles are most critical for new rings
and piston break-in. Engine damage is most
likely to occur during this period. Keep heat
down by not exceeding 2500 rpm. Avoid lugging
the motor, riding in hot weather or in traffic. Vary
the engine speed. Do not lug the engine. We
recommend changing the oil at 50 miles.

F. The next 500 miles should be spent running
engine no faster than 3500 rpm or 60 mph.
Avoid continuous steady speeds, and do not
lug the engine. Vary engine rpm. We
recommend changing the oil again at 500 miles.
CAUTION - Lugging or running engine prematurely at
sustained high rpm may result in damage to pistons and
other engine components. S&S voids it's guarantee if
engine is not broken in properly.

G. For the balance of the first 1000 miles the motor can
be run in a normal but conservative manner. You can
be more liberal with the rpm range and motorcycle
can be operated at normal highway speeds. Avoid
overheating or putting any hard strain on the engine:
no drag racing, dyno runs, excessive speed, trailer
towing or sidecar operation.

H. After 1000 miles, verify carburetor jetting and
adjustment. Change the engine oil. Motorcycle can
now be operated normally.

I. Have Fun!
http://www.sscycle.com/modules/sstech/faq.php?faqid=15
Ralph
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Pammy
Posted on Friday, September 01, 2006 - 05:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If the rings are not seated(and that is the goal) by the 500th mile, they will never ever seat.

Truth be told, after 50 miles and a couple of heat cycles, the motor is probably good to go. But better safe than sorry...

But 1000 miles...really safe
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