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Wiggy
Posted on Sunday, May 21, 2006 - 02:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I just bought an XB9S with only 280 miles. The bike looks great. It's been stored indoors. My question is this: Should I change the fluids ASAP. The bike has just been sitting so the oil has to be old. Any other suggestions for putting the bike back in operation?

thanks

wiggy
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Gentleman_jon
Posted on Sunday, May 21, 2006 - 05:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Here are some notes for new owners of 2003 XB9 s that you might find interesting. They are a bit old now, as they were written when I had 3000 miles on my Nine. I now have 13,000 and but the advice still seems relevant to me.


I just got a ‘03 XB9!

I have over 6000 miles on my XB9S, “Ole Yaller,” so I thought I would share my thoughts with those who have just purchased one, or are about to buy one, so that they can enjoy their unit to the max, and perhaps avoid a few pitfalls that I have already encountered. These motorcycles will be seen as true classics as time goes by, and they probably provide the most fun for the dollar of any bike on the road today.

1. The dealer situation.
The Buell dealership situation is in flux. At first most Harley Davidson dealers carried Buell. Many of them were not too enthusiastic about the brand, so Harley is reducing the number of dealers, to increase the importance of Buell at the dealers that actually carry them, and provide better support to Buell customers. The other dealers can no longer repair or sell Buells, and many of these have sold off their ‘03 Buell stock at low prices. The result: there are some excellent Buell dealers out there, but relatively few of them, very few. That’s the bad news. The good news is that the new XB line of Buells are well made, reliable, need little service, and parts are very readily available. Virtually all required service can be done by a motivated owner with an ordinary set of tools, bike stands and the shop manual.
The ideal situation: buy your ‘03 leftover from a Buell Dealer who actively supports the brand if you can find one. Expect to pay around $6500.

2. Bad Web
If you have got this far, you probably realize the one of the best resources for the Buell owner is the Bad Weather Biker web site itself. The knowledge Vault has excellent discussions of every aspect of the Buell motorcycle. The Brag Organization is a great owners group that sponsors fun events around the country for Buell owners, and there is the Buell Customer Support line which is improving all the time. The number is 414-343-4056. Expect the best.

The questions most asked by new owners are:

A. The first thing to do.
I always recommend buying the shop manual and parts list if you plan on working on the bike yourself. This is a bike that lends itself much more than Japanese or Italian sport bikes to home repairs, due to its inherent simplicity, and design.
Parts are normally readily available, and not too expensive either. One of our member sponsors, Daves, ( Dave Stueve at Appleton HD), regularly monitors this board. He is very Buell knowledgeable, very helpful, and a great source for original and after market parts. American Sport Bikes, (Al Leighton), also a sponsor, is great with after market parts too, many imported from Europe where Buells sell better than in the USA.

1. The belt.
If you bought the bike new, it probably has the original belt. These often had a relatively short life, and have been replaced by an upgraded model that seems to be much better.
If the bike has more than 3000 miles on it, it may already have the new belt. The '03 belt is now in it's third version, part number # G0500.02ABR. The belt parts number is permanently marked on the outside of the belt. If you don't have one of these, you might want to fit one the next time you change tires, cost about $136 from Daves. Lots of hard riders, such as Glitch, one of our leaders, has tons of miles on his, no problems. With the latest '03 belt, the conversion to the '04 belt doesn't seem to be as necessary. The conversion requires new sprockets, belt guards, belt, and a few other parts. Daves or Al can give you an estimate of what it would all cost.

B. When you do change tires.
Take a look at Michelin Pilot Powers, Pirelli Diablo, or Metzler M-1's: many members report better steering and longer life with these than the original equipment Dunlop 207’s. I am now replacing my first Michelin Pilot Power rear tire, and I was very happy. I got 4200 miles out of the rear, including one track day, and they still work great, just running out of tread in the middle.

3. Steering bearings:
The steering bearings on the Buell tend to require tightening from time to time. The symptom is a clunk when you put on the brakes, that is often mistaken for a problem with the brakes. Takes about ten minutes to adjust as per the shop manual. The top triple tree is a bit delicate on these bikes, and have been broken more than once by over-tightening: the pinch bolt only needs about 18 ft/lb. Now a days a torque wrench is pretty much a standard item in the home garage. The front forks must be off the ground to do this properly. A rear wheel stand, and a scissors jack under the muffler jacking points is a simple way to do this.

C. Wheel bearings.
Long story short: if the seals are orange, you are good to go, if they are black, they should be replaced by any Buell dealer at no charge to you.
5. The lubricants.
The oils that seems to be preferred by many of the members are : Mobil 1 15w 50 in the motor, Mobil 1 75w90 gear oil in the gear box. These are available at Walmart very inexpensively, especially in the 5 qt. jugs and the Walmart ST4967 oil filter was exactly the same as the factory part last time I bought some for two bucks apiece. I change every 2500 miles, probably a bit excessive, but it can't hurt, and doesn't take very long to do. Factory recommends 5000 miles between changes. Certainly every year if your mileage is less than 5K. You can’t go wrong if you simply change the oil and filter every time you replace your rear tire.

6. Suspension settings.
Because of its somewhat radical frame geometry, the suspension settings on a Buell DO count! You can assume that they are not set just right for you, so go to the owners manual, ( shop manual not required for this one:-), and follow the directions. Shawn Higbee has some settings for aggressive riders which work great too, and I use them. See Knowledge Vault.

7. Dipstick.
The dipstick is located on the top of the left side of the swing arm: no kidding:-). Unfortunately, it is almost impossible to read. I put some yellow shrink wrap on mine to aid visibility. Using a little wooden coffee stirrer and comparing it to the dipstick markings works even better.


8. Frame Pucks:
The Buell OEM frame pucks will keep you from denting your frame if you accidentally drop the model. They can be painted to match the plastic or the frame. These are really a must have item, because it is not to heard to dent the frame if you drop the bike, and it is very difficult to repair, and expensive to replace.

That should get you up and running for a while, while you plan how you want to personalize your mount: it IS legal to run a bone stock Buell, it's just that no one has ever tried it:-).

First 1000 mile service.
I take a preventive maintenance point of view to this service, which takes place shortly after the bike is broken in, and the new owner has pretty much got the hang of things. So in addition to the factory recommendations, which are basically change the oil and filter, check and normally adjust the primary chain, and reset the Throttle position sensor, I recommend the following be done at this time.
a. Fit the factory “race kit”. In spite of its name, this is more of a “make it a bit more fun to ride on the street “ kit. Improves mid range, makes it sound like a motorcycle instead of a lawn mower. Easy to fit, works fine. Requires a TPS reset, and removing the belt tensioner, so this is as good a time as any to do it. There are several other aftermarket mufflers, D+D, Drummer and Jardine to name just a few, that are louder and have found favor with many of the Bad Webbers.
b. Replace the belt. Why worry about the belt breaking when a new better one only cost $140, and you already have the tensioner off.
c. While you are replacing the belt, you have done most of the work to remove the rear wheel, you might as well replace the original Dunlop 207s, which only have about 1000 mi left on them, with some better tires like those mentioned above which will greatly improve the handling, and last twice as long.
d. check the steering bearings. The have probably started to loosen a bit, even if you haven’t noticed it.

After doing this additional work you will have a bike that:
1. Sounds cooler
2. Runs faster
3. Steers much better
4. No belt worries
5. Mostly likely will not need anything but gas for 4000 miles:-).

Just my .02˘
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Xl_cheese
Posted on Thursday, April 23, 2009 - 10:41 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

There's a big debate over using mobile 1 gear oil for the trannie. Something about sulfer in it. Most people use the same type in both the engine and primary.
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