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Xbniner
Posted on Monday, April 29, 2013 - 04:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am almost finished with my stator/rotor fix and everything has gone well (largely due to help/resources from this forum) but I have one problem: I appear to have lost a piece of the wiring harness in the process. It is this plug at the top of the image:



I'm not sure if I sent it away when I had my stator rewound or if I was just careless (which isn't like me, but possible) Does anybody have a part number for this? I checked my manuals but couldn't find it. Thanks
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Sparky
Posted on Tuesday, April 30, 2013 - 03:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you have your Factory Service Manual handy look at section 7.18, Crankshaft Position Sensor. That's what goes into that hole and it should be hanging off your wire harness near the front of the bike..
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Kevmean
Posted on Tuesday, April 30, 2013 - 03:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Or is he saying he has lost the rubber boot from off the stator wires ?
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Zac4mac
Posted on Tuesday, April 30, 2013 - 11:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Xb -

Call or e-mail the guys that did your rewind to see if they have yours or another one...

If you find the rubber seal or can buy it at the dealer -
(I dunno if it has a p/n or is part of the stator assy).Books are at work...

Use some liquid dish soap for lube - the seal will slide very easily then so you can get it in place.
Do NOT use WD-40. Great/magic stuff but wrong application.

Z
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Xbniner
Posted on Wednesday, May 01, 2013 - 11:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah I'm not talking about the hole for the Crank position sensor, I'm talking about the boot around the stator wires. I haven't been able to find it in the parts manual as of yet.
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Sparky
Posted on Wednesday, May 01, 2013 - 03:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry for my misunderstanding.

The rubber part you are referring to is part of the stator's wiring and apparently is not a separate part in the parts book (2009).

When you removed the stator did you cut the wires or remove the pins from the connector at the end of the stator wires and pull the wires through the wire harness support guide? Regardless, like Zac says, I'd check with the guy that rewound your stator. Maybe he'll remember what it had when he took it apart.
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Xbniner
Posted on Tuesday, May 07, 2013 - 01:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Update: I found it. Apparently I left it on the wires when pulling them thru the frame (I cut them at the stator.) It was crammed into that channel but I was able to extract it with a wire. Which is good news, as I am confident you can't just buy this piece.

Thanks for your help everyone!
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