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Crmike
Posted on Thursday, July 05, 2012 - 06:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi guys,

So I mentioned in an earlier post that I have leaking fork seals in the right tube of my CR. At $93/hr for labor plus whatever other ridiculous add-ons the dealer will charge me, I want to do it myself. I have a service manual and am handy enough but dont have a stand to support the bike when the front wheel and fork are off, and dont have all the particular tools to do the job. I at least want to remove the fork myself and could have a dealer replace the seals. Any good advice on what stand to buy, and should I just take the fork to a dealer and have them do it? I dont have oodles of time to do the work either...

Thanks guys.
Mike
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Smoke
Posted on Thursday, July 05, 2012 - 09:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

floor jack on the muffler, 2 jack stands on the footpeg mounts.6mm allen wrench, 8mm allen wrench, front axle tool. good luck
tim
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Duphuckincati
Posted on Thursday, July 05, 2012 - 09:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Buy these now..
http://t-rex-racing.com/catalog.php?item=243

You'll love them.
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Pmjolly
Posted on Thursday, July 05, 2012 - 11:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hang it from the rafters.

http://s22.photobucket.com/albums/b331/pmjolly/mot orcycle%20stuff/?action=view&current=IMG_0777.jpg
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Tbowdre
Posted on Friday, July 06, 2012 - 11:11 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

FWIW you dont have to use a harley davidson shop. A suspension shop maybe less $, do a better job and you might find you want to upgrade a little.... better oil, revalve, lighter/heavier springs whatever... hell you can send them off to race tech or traxxion
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Thefleshrocket
Posted on Friday, July 06, 2012 - 02:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you decide to do the fork seals yourself, you will need a fork spring compressor.

http://www.traxxion.com/ForkSpringCompressorKit.as px

Others have rigged up ways to compress the fork spring without using this exact tool, but since the tool is only about $40 shipped, it's not really worth (to me) the time and headache of trying to rig up an alternative.

I also have one of these. It's really handy for setting the fork oil level, although you can do it yourself with a ruler or whatever.

http://www.traxxion.com/ForkOilLevelGauge.aspx
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Stirz007
Posted on Friday, July 06, 2012 - 02:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yep - once you get to the point where you actually are replacing the seals, you've already done most of the work. You'll need a seal driver to complete the job. For the cost of a full fork servicing, you can buy all the tools you'll need to do it yourself.
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Crmike
Posted on Friday, July 06, 2012 - 03:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This is great, thanks!

And pmjolly, that is awesome!
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Zac4mac
Posted on Saturday, July 07, 2012 - 12:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

For a seal driver, get a PVC 1-1/2" (pretty sure but might be 2")union and cut it in half.
Either hold the two halves with your hand or use a couple of hose clamps.
All the parts should be around 5 bucks.

My kit -





Damper assy retreival tool




tube clamp




fluid level tool




ratchet strap compressor


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Dennis_c
Posted on Saturday, July 07, 2012 - 12:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You might just have a some dirt under your seal. Try a piece of paper rap around the forks and twist and shove up under the seal or like I did use like a 1000 feeler gage to to do the same thing that worked on mine.
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