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Buell Forum » 1125R Superbike Board » Archives 001 » Archive through November 09, 2009 » How to make a 09' 1125CR GP shift ? « Previous Next »

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Archive through November 01, 2009Jumpinjewels30 11-01-09  06:50 pm
         

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Avc8130
Posted on Sunday, November 01, 2009 - 06:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pics or it didn't happen!

ac
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Jumpinjewels
Posted on Sunday, November 01, 2009 - 07:03 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Gotta clean the bikes first from all the snow
melt : )
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Jumpinjewels
Posted on Sunday, November 01, 2009 - 08:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK bikes are clean and here are the pic's of the finished product







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Zracer196
Posted on Sunday, November 01, 2009 - 08:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks great!! Nice work!!!!!
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Rencrn8
Posted on Sunday, November 01, 2009 - 08:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Awesome work now all we need to know is what the donor bike was that you got the parts from. Should be much cheaper to source these parts than to pay for the BRP stuff. Great job.
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Zac4mac
Posted on Sunday, November 01, 2009 - 09:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

VERY Nice Dan.
Julie, you are a lucky woman. : )

Hope to see y'all soon.

Z
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F_skinner
Posted on Sunday, November 01, 2009 - 09:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Great job Dan...
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Jumpinjewels
Posted on Sunday, November 01, 2009 - 09:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It was a Suzuki bandit but one from an SV650 or TL1000s would work too. He had to do
some modifications but it worked. Got the parts from a salvage yard. We'll be looking for more parts so he can do his bike when we get it.
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Zac4mac
Posted on Monday, November 02, 2009 - 01:37 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

WWWWWait a minit.
That can't be right Julie/Dan.

The front link is moving the same as the rear... standard shift.

Rotate the front link around 130-140 degrees CCW and you're good.

Do I just need to go to bed?

Z
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Avc8130
Posted on Monday, November 02, 2009 - 07:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Z,
Go to bed. The stock shifter works directly...and backwards of this one. I think I have some spare SV hardware lying around. I might have to play.
ac
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Blur
Posted on Monday, November 02, 2009 - 04:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks great!

What exactly did you have to do to mod it? I might have to order that linkage soon : )
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Jumpinjewels
Posted on Monday, November 02, 2009 - 09:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'll get Dan to post what he did, possibly with some pic's. He's the mechanic, I just get to benefit from his work.
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Vosnick52
Posted on Monday, November 02, 2009 - 09:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have a bunch of GSXR parts I might play with.
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Blur
Posted on Monday, November 02, 2009 - 09:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

^ I see. Good deal!
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Poppinsexz
Posted on Monday, November 02, 2009 - 09:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Anyone know if you could transplant the shifter off an XB?
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Dcmortalcoil
Posted on Monday, November 02, 2009 - 10:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

SB spline's diameter is much too big. I tried it. No go.
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Jumpinjewels
Posted on Monday, November 02, 2009 - 10:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dan has been busy getting his car ready for emissions testing but as soon as he's done he'll get on here and post some details of what he did.

One thing he did say is that the shift arm that goes on the transmission shift shaft needs to be aluminum and not a steel part because he had to drill out almost all the splines on the new shift arm. The aluminum shift arm will then form new splines according to the transmission shift shaft.

It is a snug fit, LIGHTLY tapped onto the transmission shaft.

More to come.}
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Dcmortalcoil
Posted on Monday, November 02, 2009 - 11:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Since it's a Rotax engine, perhaps a shifter linkage from a Aprilia Tuano 1000 might work. The only thing is that Aprilia's OEM linkage costs a lot more than BMC's GP shifter.
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Jumpinjewels
Posted on Friday, November 06, 2009 - 09:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My hubby is working on another GP shifting for his future CR so it will be ready when he gets it.

He'll take pictures along the way and we'll post when done with more details.
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Nillaice
Posted on Saturday, November 07, 2009 - 05:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i picked up a shifter arm and toe peg, an M8 bolt with washers, and am gonna get some wider 1/4 inch aluminum plate, and hime joints to make the linkage.
i plan on using a bushing instead of a bearing - any body forsee a problem with that?
Jumpinjewels, what did your hubby use?

i'm sure mine will be an EYE-SORE compared to the above pictured, but i'm trying to keep it less than A HUNDO on the materials budget. and my time? .... it is priceless

(Message edited by nillaice on November 07, 2009)
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Nillaice
Posted on Saturday, November 07, 2009 - 05:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i might be able to get away with using a carburetor linkage instead of the hime joints. should be cheaper/more common too
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Xtreme6669
Posted on Saturday, November 07, 2009 - 08:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

make sure to post up what you come up with!
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Jumpinjewels
Posted on Saturday, November 07, 2009 - 09:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Matt, Dan made a bushing for the shifter pivot point. You can get the hime joint thru Speedway (can't remember the whole name of their internet site) and they were about $7 each.

All the parts we bought for my bike cost $40. Granted it took him a while to figure it out but he enjoyed every minute.

Best of luck. Let us know if you have any other questions.
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Nillaice
Posted on Sunday, November 08, 2009 - 04:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

no doubt i'll post pics. i'll try to keep the reciepts too. i might have enough aluminum plate to make another. and that is gonna be the odd item to get my paws on. i scored a piece, but i gotta find a metal shop so i can do it legit.
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Nillaice
Posted on Sunday, November 08, 2009 - 04:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

hime google product search pulls up transformer action figures.
yes, i meant 'HEIM'
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Jumpinjewels
Posted on Sunday, November 08, 2009 - 02:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Just curiosity, as I'm not a mechanic or even close to being mechanically inclined, but what will you be doing with the aluminum plate?
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Nillaice
Posted on Monday, November 09, 2009 - 12:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

cuttin out an L-shaped piece, and drilling 3 holes in it. then tapping threads in the 2 on the ends for threads, and putting a bushing in the pivot hole.
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Nillaice
Posted on Thursday, November 12, 2009 - 06:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

ARCHIVED?!?!
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Nillaice
Posted on Monday, November 16, 2009 - 02:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

got some ABEC 5 bearings, but they are too big to fit between the pivot bolt and peg mount. so i'm gonna go with a bushing after all. in my traveles, i was informed of a local shop that has heim joints. they might be cheaper than ebay ($3 + $1 for shipping) and will certainly be faster.

Lowes, Home Depot, and Ace was a waste of time. to summarize my shopping experiences:
'it doesn't matter what i'm making, i just want to but some damned heim joints, you effing has-been!'

this whole work thing is really slowin me down ...
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Nillaice
Posted on Wednesday, November 18, 2009 - 10:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

last thing i need is the heim joints and they are in the mail. should be here next week.

and now http://www.preeng.com is gonna make 'em
http://www.badweatherbikers.com/buell/messages/290 431/515157.html?1258527780
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Nillaice
Posted on Wednesday, December 02, 2009 - 04:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i finished mine.



finally

http://www.buellxb.com/Buells-for-Sale/Buell-Parts -for-Sale/who-would-buy-an-1125-GP-shift-kit
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