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Buell Forum » 1125R Superbike Board » Archives 001 » Archive through August 23, 2008 » Accessory Plug Pigtail « Previous Next »

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Dalton_gang
Posted on Tuesday, August 12, 2008 - 08:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am wanting to add a cigar lighter type receptacle for my tank bag and want to plug it into the factory accessory plug at the lower triple. I want to use the factory plug mainly because it is supervised and because it`s already there. I don`t want to whack the factory plug off and convert it to something else because I will always have to modify future accessories.

My question is this. Can a plug with a pigtail on it be purchased or can the little brass pins and crap be purchased to convert the "dust plug" into a real plug?
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Two_buells
Posted on Tuesday, August 12, 2008 - 08:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Y0198.1AK SOCKET, CIGARETTE LIGHTER W/HARNESS

the above part number is for the power plug in the tail section of the XB12X Uly, not sure if plug is male or female, it's only 15 bucks
might be worth a trip to the dealer to find out.
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Dalton_gang
Posted on Friday, August 15, 2008 - 06:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dealer says not in stock and I don`t know.

They did suggest that since there is a heated grip kit available that does plug in that I should identify the parts that make up the plug assembly and make one.

So now my question is this. How do I get the part numbers since they don`t want to look it up?
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Krassh
Posted on Friday, August 15, 2008 - 06:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

$12, order it from chicago HD

http://chicagoharley.com/shop/advanced_search_resu lt.php?keywords=Y0198.1AK&x=23&y=16
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Jotrevza
Posted on Friday, August 15, 2008 - 06:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey Ken,

I have two questions for you:

Did that P/N translate to the steering head plug he was referring to, or, was that for the tail section as Two_buells referred to???

Also, I took a quick look up under the front, but, didn't notice an accessory plug there? What am I missing???

Thanx, Tracy
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Jotrevza
Posted on Friday, August 15, 2008 - 06:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey Ken,

I have two questions for you:

Did that P/N translate to the steering head plug he was referring to, or, was that for the tail section as Two_buells referred to???

Also, I took a quick look up under the front, but, didn't notice an accessory plug there? What am I missing???

Thanx, Tracy
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Bobup
Posted on Friday, August 15, 2008 - 07:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

mine was tucked up above the harness in the void area of the cast bracket

I had to remove the fairing in order to see it and "free" it

I ended up snipping the wires and spicing on a plug that I had in my toolbox for a project that I never got around to...

good luck finding the mating plug...some of us have tried with no success
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Krassh
Posted on Friday, August 15, 2008 - 07:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

From this:
Y0198.1AK SOCKET, CIGARETTE LIGHTER W/HARNESS

The plug on the 1125R is kind of in front/underneath the instrument cluster/fairing support.
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Josh_
Posted on Friday, August 15, 2008 - 09:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

No one (yet) has been able to get the Sumitomo plug in end-user friendly #s. I bought the cigarette adapter just to get the plug.
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Kttemplar
Posted on Saturday, August 16, 2008 - 03:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I think this may work for the accessory plug. The sumitomo plug is very similar, if not exactly the same as a Nippon Denso injector plug.





here is a picture of the accessory plug on the bike with the dummy plugs inserted





Here are the dummy plugs





Connector M from the drawing Ccryder provided in several earlier posts seems to be included with the connector from the factory.





It looks like Buell has provided everything we need in order to plug things into the accessory plug all you have to do is put wire seals and terminals on the end of your wires and slide them into the side of the connector (M) that is blocked off with the dummy plugs. The retainer is built into the Sumitomo TS connector.

wire seal





Terminal






Here is a place to get the terminals and wire seals. It will probably cost more for shipping than for the parts.

http://www.bmotorsports.com/shop/index.php/cPath/109_110?osCsid=ptescgb2er1eciaq3l6c0pubo0

Mike
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Kttemplar
Posted on Saturday, August 16, 2008 - 03:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I ordered 8 terminals and 8 wire seals, just to be on the safe side. I do not know how much of a learning curve there will be on building the connector M on this sumitomo plug. The total cost with regular mail delivery was $5.85. As soon as I get the stuff and have a chance to install it, I will tell you all if it worked or not.

Mike
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Jotrevza
Posted on Saturday, August 16, 2008 - 07:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey guys,

Thanx for all of the info! You're the greatest.....

Tracy
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Ccryder
Posted on Tuesday, August 19, 2008 - 02:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Too bad they don't offer all the parts of the connector.
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Dalton_gang
Posted on Tuesday, August 19, 2008 - 04:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I hate to do it but I`m going to start cutting.
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Kttemplar
Posted on Tuesday, August 19, 2008 - 11:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Instead of cutting you may want to use
Posi-tap wire taps. That is my next step if the terminals and wire seals I ordered do not work. Using the tap(s) you can keep the accessory plug on and still use the lead. Just a thought.





http://www.posi-lock.com/posiplug.html

Here is a review of them

http://www.webbikeworld.com/r2/posi-tap/posi-tap.h tm

Amazon has a kit for $6
http://www.amazon.com/gp/product/B000J33NVG



Mike
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Kttemplar
Posted on Thursday, August 21, 2008 - 05:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The terminals and wire seals I ordered on the 16th of AUG got here today. As soon as I get a chance, I will build the plug and post info here.

Mike
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Kttemplar
Posted on Thursday, August 21, 2008 - 08:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The terminals and wire seals worked!!!

I started a new thread with instructions on how to build the plug.

http://www.badweatherbikers.com/buell/messages/290 431/388582.html?1219363351

Mike
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Lukesw
Posted on Wednesday, August 05, 2009 - 03:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi guys

Does anybody know if the accessory plug with the dummy plug is also available on the XB12 and where?



plug


Thanks
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