G oog le BadWeB | Login/out | Topics | Search | Custodians | Register | Edit Profile


Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through May 17, 2013 » So I guess I have a charging system problem « Previous Next »

  Thread Last Poster Posts Pages Last Post
Archive through April 21, 2013Tootal30 04-21-13  11:05 am
         

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Sunday, April 21, 2013 - 11:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

rumor I heard is that H.D. had finally had it with there VR problems recently, and have switched suppliers, cycle electrics is the supplier,now to what specs. and price point they are built to is another subject I suppose.
I agree with froggy the ce 605 series reg.is probably a better unit,but it is large and beefy,like 1 pound and takes up some room and requires generous airflow, small price to pay for a reliable charging system.
Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Sunday, April 21, 2013 - 11:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have just a few finishing things to do for the final and complete mounting,but this gives you an idea of the size
vr
Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Sunday, April 21, 2013 - 11:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

another angle

Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Sunday, April 21, 2013 - 11:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

mounted on 1/4'' aluminum plate(cause thats what I had laying around) cut,drilled,filed and sanded to the size and shape I wanted,then drilled a bunch of 3/8" holes to lighten it up.

Top of pagePrevious messageNext messageBottom of page Link to this message

Griffmeister
Posted on Sunday, April 21, 2013 - 08:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That's what I wanted to hear, the Compufire lasted 100,000 miles so far. It seems like everyone with the Shindengen has only had about one years worth of riding if that. Does the Compufire work with both single and three phase stators?
Top of pagePrevious messageNext messageBottom of page Link to this message

Glenn
Posted on Monday, April 22, 2013 - 10:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Here are some pics of my install











Top of pagePrevious messageNext messageBottom of page Link to this message

Whisperstealth
Posted on Monday, April 22, 2013 - 04:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cost is the biggest reason I didnt go with the bigger upgraded unit. I didn't have the money at the time; so went with what had a proven track record of working, was in my price point, and was simple to mount without doing any drilling.

Like I said, things have been great since. Got what I needed. nothing more, nothing less.
Top of pagePrevious messageNext messageBottom of page Link to this message

Tootal
Posted on Monday, April 22, 2013 - 05:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I know Compufire has a three phase and I would think they have a single but you'd have to ask them. It will be for a Sportster so mounting will be different just like the Shindegen.
Top of pagePrevious messageNext messageBottom of page Link to this message

Froggy
Posted on Monday, April 22, 2013 - 06:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)


quote:

Froggy, from the description it sounds like if you're running with your headlights on that creates enough load so that the stator would never shut off. If you unplug your lights for a track day it would shut off and give you more HP. I don't know, I almost bought a Shindegen last time but Buellster Parts had a stock unit for $87 so I decided I could do one more at that price. Next time....




It is probably more-so on the 08+ single phase bikes than the older 3 phase bikes. On the 3 phase bikes it could drop it down to single phase, which will still produce some power but will still be discharging the battery. On a single phase it only has the option of totally off, but in that case it just won't switch off much on a stock bike. The 08+ bikes in theory should have a cooler running and longer lasting stator, but I have not seen any hard data.

My understanding is that the 3 phase CE-605 will not work on the single phase bikes, so it is a moot point anyway.


quote:

I know Compufire has a three phase and I would think they have a single but you'd have to ask them.




Just don't tell them it is for a Buell, they will hang up on you, stop responding to your emails, and invalidate any warranties.

(Message edited by Froggy on April 22, 2013)
Top of pagePrevious messageNext messageBottom of page Link to this message

Uly_man
Posted on Tuesday, April 23, 2013 - 01:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"sounds like if you're running with your headlights on that creates enough load so that the stator would never shut off."

No, thats not how it works. The stator NEVER shuts "off" while the engine is turning. As the engine turns the stator hub
(with the magnets) rotates around the iron cored windings (cooled by the trans oil) creating a A/C output (1 or 3 phase) but only if you have a PD to the VR. The VR then converts this AC to DC but also controls the DC volts output to the system/battery via the volt demand of the bike.

The VR creates a lot of heat, needs good cooling and has always been an issue on bikes.
Top of pagePrevious messageNext messageBottom of page Link to this message

Tootal
Posted on Tuesday, April 23, 2013 - 07:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Still better than one of these!



Top of pagePrevious messageNext messageBottom of page Link to this message

Griffmeister
Posted on Wednesday, April 24, 2013 - 12:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey, I had one of those. At least that was mounted in the airstream. I also had a 66 Bonneville where the diode was behind the left airbox cover, not such a good idea.
Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Wednesday, April 24, 2013 - 07:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Myself I say there is naught nor ought there be nothing
So exalted on the face of gods great earth
As the prince of electronics
The Zeiner.
Top of pagePrevious messageNext messageBottom of page Link to this message

Griffmeister
Posted on Wednesday, April 24, 2013 - 09:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah, and a couple of "King of the Roads" mounted on a cross bar for night riding.
Top of pagePrevious messageNext messageBottom of page Link to this message

Tootal
Posted on Wednesday, April 24, 2013 - 10:03 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Myself I say there is naught nor ought there be nothing
So exalted on the face of gods great earth
As the prince of electronics
The Zeiner



Whenever I put my Triumph back together I've got to find my Diode. I took it apart 30 years ago. Must be in a drawer somewhere!!
Top of pagePrevious messageNext messageBottom of page Link to this message

Lyonne
Posted on Sunday, April 28, 2013 - 03:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wish me luck. I'm replacing the stator. I pulled off the primary case and then discovered that a 1 and 3/16 is the one socket I don't own. I don't want to risk damaging the nut, so I'll just wait until I can pick one up. Really H-D, you couldn't use a more common size?

(Message edited by lyonne on April 28, 2013)
Top of pagePrevious messageNext messageBottom of page Link to this message

Tootal
Posted on Sunday, April 28, 2013 - 10:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Same as 30mm. That's what I used.
Top of pagePrevious messageNext messageBottom of page Link to this message

Lyonne
Posted on Saturday, May 04, 2013 - 01:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got it fixed. No real problems. I included a couple of pictures. You can definitely see it was a stator problem. In the picture you can see two shiny spots where the stator grounded to the case. You can get by with one ground, but two will cause a problem.

Top of pagePrevious messageNext messageBottom of page Link to this message

Reepicheep
Posted on Saturday, May 04, 2013 - 05:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Id say that was a dead stator all right... Bet that thing *stinks*.
Top of pagePrevious messageNext messageBottom of page Link to this message

Desert_bird
Posted on Saturday, May 04, 2013 - 05:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Anyone want to hazard a guess why our stators have gone bad so quickly? Poor VR's one culprit. Subpar craftsmanship? Too much voltage/heat . . . ?
Top of pagePrevious messageNext messageBottom of page Link to this message

Lyonne
Posted on Saturday, May 04, 2013 - 07:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

For this stator it looks like the winding sticks out enough to make contact with the case. Add a large twin cylinder thumping behind it and wearing through the enamel insulation was only a matter of time.
Top of pagePrevious messageNext messageBottom of page Link to this message

Lyonne
Posted on Saturday, May 04, 2013 - 07:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Once the stator is grounded in two points, it dumps most of its generated power into high current and thus heat. That is why the windings are burned.

(Message edited by lyonne on May 05, 2013)
Top of pagePrevious messageNext messageBottom of page Link to this message

Luftkoph
Posted on Sunday, May 05, 2013 - 08:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm beginning to come around to froggy's thinking about these antique lumps,if HD would have eliminated the primary chain, and used gears to connect the crank to the input shaft of the trans we would have a narrower,more reliable set up, and the magnets could be up against the engine case and the windings could be further away from the engine case,and cooler.
ok I'l quit bittchin.
for now
Top of pagePrevious messageNext messageBottom of page Link to this message

Lyonne
Posted on Sunday, May 05, 2013 - 09:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"Id say that was a dead stator all right... Bet that thing *stinks*."

Yes Reepicheep it stunk. My wife asked if I had been smoking and I don't smoke.
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered users and custodians may post messages here.
Password:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration