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Buell Motorcycle Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through April 21, 2007 » Wires rubbing? « Previous Next »

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Sanchez
Posted on Monday, April 16, 2007 - 11:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Anyone else having trouble with their seat wearing a hole in one of the wiring bundles?
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Jmhinkle
Posted on Tuesday, April 17, 2007 - 03:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Are you talking about the ECM wires? Do you have the tall block on one end of the ECM?
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Treadmarks
Posted on Tuesday, April 17, 2007 - 06:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is this the ECM wiring rubbing on the bottom of the seat, near the plug?
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Tankhead
Posted on Tuesday, April 17, 2007 - 09:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have the problem on my City-x. It is the wire bundles that attach to the ECM unit. My dealer painted some black stuff over the wires. I think I am going to have to cry warranty issue. It looks like the city cross seat is the culprit. I really don't know what to do. How should I go about getting the issue fixed and what would be the fix? Having all new wires replaced? Let me know what you find out. It is not a big deal to me as long as it doesn't get worse. BTW this happened within the three months of having the bike and I have had it for a year this week. Happy Birthday City X.

(Message edited by tankhead on April 17, 2007)
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Treadmarks
Posted on Tuesday, April 17, 2007 - 11:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I think the fix for the ECM chaffing is a spacer that attaches to one of the ECM mounting bolts.
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Teeps
Posted on Tuesday, April 17, 2007 - 11:11 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes.
I wrapped the wires with foam tape 3mm thick.
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Sanchez
Posted on Tuesday, April 17, 2007 - 07:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It's this one:



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Chadhargis
Posted on Tuesday, April 17, 2007 - 08:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Make sure the wire harness is pushed down as far as it will go. Sometimes they aren't.
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Treadmarks
Posted on Wednesday, April 18, 2007 - 06:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I couldn't tell from the pic if you have the spacer block installed on your ECM?
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Sanchez
Posted on Wednesday, April 18, 2007 - 08:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Spacer block? What's it look like? I can push those wires down, but they pop right back up. It looks like I can just zip tie that bundle to the one below it to hold it down, though.
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Treadmarks
Posted on Wednesday, April 18, 2007 - 09:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Zipping the wires down can help. The spacer block goes next to the ECM. It's attached with one of the ECM mounting bolts, and helps keep the seat from making contact with the ECM connectors.
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Sanchez
Posted on Wednesday, April 18, 2007 - 06:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't appear to have a spacer block.



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Teeps
Posted on Wednesday, April 18, 2007 - 07:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sanchez
posted on Tuesday, April 17, 2007

It's this one:

Yes, the wrapped harness and the unwrapped wires near the ecm couplers all had rub marks. I wrapped all points of contact with foam tape.
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Buellinabq
Posted on Wednesday, April 18, 2007 - 08:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have the spacer. It goes on the bolt closest to engine. For me, my seat still rubs on the top of the ECM. You see the 006 on the ECM, mine is almost scratched off now. I have the 2006 low seat and I'm only about 160#. No way can I be too heavy. My seat doesn't rub on the ECM wires or that thick wire though.
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Hoon
Posted on Monday, May 14, 2007 - 01:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yup,I've got that issue too-I used Duct tape as a quick fix but prefer the cable tie idea (I've got a fetish for them anyway)

It's a pain in the arse but I need to check the wires etc under the airbox very soon for the same thing and don't want the hassle of getting the dealer to do it.
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