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Buell Forum » Old School Buell » Archive through July 23, 2011 » Hard shifting, only 1st gear « Previous Next »

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Leonard
Posted on Monday, July 18, 2011 - 10:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I changed fluids yesterday and decided to take a look inside the primary. Looked pretty good inside, the shoe was almost at good as new, but there were some scratch marks on the top of the case where the chain rubbed against the case. That's as far as I got, I didn't remove the chain or anything else. Put it all back, filled transmission fluid to specs and took it for a ride. First gear is a little tight, I couldn't manage to get it into 2nd or more! Then I ran out of Buell time for the day : ( BTW, I didn't adjust the chain after I put the case back. I've to do that. Could that be the reason for the problem with shifting?
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Oldog
Posted on Monday, July 18, 2011 - 11:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

should not be, did you adjust the clutch?
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Buellistic
Posted on Monday, July 18, 2011 - 11:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Things that affect shifting:

Primary Chain TOO TIGHT ...

Clutch Adjustment ...

Drive Belt TOO TIGHT ...

Shifter Pawl adjustment ...

The above HELP "INFO", just PM me for your copies ...
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Leonard
Posted on Monday, July 18, 2011 - 11:33 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well..I thought I did..did it per the manual. "Turned the screw till it lightly bottomed out, then turned 1/4th the other way" The put in the hex plate and the spring. For the clutch adjustment, I have the adjuster pretty much bottomed out and then tightened the nut. It feels a little tighter than before though
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Leonard
Posted on Monday, July 18, 2011 - 11:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Primary chain could be too tight: I've to take care of that

Clutch adjustment: You're referring to adjusting the tightness of the cable using the adjuster on the cable (just below the front of the tank, right?) Could be a little too tight, I guess

I didn't touch the drive belt or the shift pawl during my primary case opening, so it shouldn't have changed from previous adjustments.
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Kalali
Posted on Monday, July 18, 2011 - 01:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"That's as far as I got, I didn't remove the chain or anything else."

So you "also" did adjust the clutch, right?
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Ratbuell
Posted on Tuesday, July 19, 2011 - 12:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wow.

You did NOT adjust the chain once you reinstalled everything, but you're still trying to figure out why things are being weird?

Adjust everything to spec FIRST. Then, ask questions if things are still acting up.

To adjust the clutch pack, make sure you turn the screw the CORRECT direction before backing off 1/4 turn.

To adjust the cable, set your lever freeplay, don't just "bottom it out and lock the nut".

Do it all in order. To spec. Your bike will thank you.
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Leonard
Posted on Tuesday, July 19, 2011 - 08:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

To be clear: I did adjust the clutch as per the manual, but not the chain.I knew that the tightness of the chain would make it harder to shift, but thought I would be able to get it into gear, my bad..
Anyways, I did all that yesterday. It took a while to get the clutch adjustment correct, but everything works now. That said..shifting is little bit harder now compared to before I opened it up.
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Leonard
Posted on Tuesday, July 19, 2011 - 08:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Should have written this first, sorry! :
00' X1, have had it only for last 2 or 3 months or so (7000 odd miles when I got it) I have added on 500 or so since then.
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