G oog le BadWeB | Login/out | Topics | Search | Custodians | Register | Edit Profile

Buell Forum » Old School Buell » Archive through April 05, 2011 » Side mounted license plate (lots of pics) « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

X1_rider
Posted on Saturday, March 19, 2011 - 05:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I started looking into a short tail setup for my 2002 X1W and decided that I'd mount the license plate/running light/brake light on the side to keep the rear clean (I'm also going to cancel the signal lights).
I started with this LED light I got off eBay for $15, shipping included.

I decided to mount the bracket on the right side, where the rear footpeg is located on my CrossRoads rearset (easier for the wiring because there are already wires going to the brake light switch).
I already had an aluminum plate backing that I used for my StreetGlide in the past.

So I started with the light mount, cut it out of an aluminum sheet, did the first cut with a plasma cutter, then grinded and filed it to the final shape.





I welded two 3/16" plates together, drilled and tapped them to accept the 1/2-20 threads of the screw.


Welded the whole thing together.



Quick test fit.


I'm not sure I'll need the next part, but depending on the space I'll have left underneath the seat with the short tail, I relocated the rear brake fluid container.
I "tried" to do a small guard with a design that would match the CrossRoads design (not easy when you try to do it with a plasma cutter).



I also painted the lights to black the whole thing out.

Finished product (off course I'll round a few edges, I still have some finishing to do and I'll powdercoat the whole thing the same flat black as the rearset).




If I see I absolutely need to relocate the rear brake fluid container, I just might weld the guard directly to the plate holder, then I can remove one bracket and clean things up a bit.
Top of pagePrevious messageNext messageBottom of page Link to this message

Eshardball
Posted on Saturday, March 19, 2011 - 09:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice part.Are you planning on using an integrated tail light to clean up the tail? We can't run our plate vertically without risking a ticket here in the People's Republic. I had to do a fair amount of grinding also when using the plasma cutter on Aluminum
Top of pagePrevious messageNext messageBottom of page Link to this message

X1_rider
Posted on Saturday, March 19, 2011 - 09:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Actually, with the short tail, the side mount will be the tail light, there will be no other light on the tail.
We're not really allowed vertical plates here either but I've had one on my FatBoy for many years with no issues.
Yes, there is a fair amount of slag to grind off when using the plasma cutter on aluminum.
Top of pagePrevious messageNext messageBottom of page Link to this message

Hybridmomentspass
Posted on Sunday, March 20, 2011 - 08:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

very nice!
Top of pagePrevious messageNext messageBottom of page Link to this message

Huck_farley
Posted on Tuesday, March 22, 2011 - 05:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Did you run the bike yet, does it vibrate like hell? I'm thinking you may need a gusset or reinforcing bar between the License plate backing plate and the plate it's welded to
Top of pagePrevious messageNext messageBottom of page Link to this message

X1_rider
Posted on Tuesday, March 22, 2011 - 06:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

True, the corner weld may not be enough, I haven't run the bike yet. Another idea I had was to maybe put a polypropylene bushing between the rearset mount and the plate bracket to absorb some of the vibrations.
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered users and custodians may post messages here.
Password:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration