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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Exhaust: Headers, Muffler, Gaskets, Supports » Archive through July 28, 2007 » Header bolt rust problem? « Previous Next »

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S1rat
Posted on Monday, March 05, 2007 - 02:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I've had my 97 S1 sitting since May 2005 and I'm now in the process of getting it back on the road. The header bolts are lookin pretty rusty and I've learned too many lessons by leaving things alone until there's catastrophic failure. I figured I could wire wheel the rust off and treat with some high temp never-seize for future protection. Any words of Wisdom? Should I replace the studs now? I'm attempting to attach a close-up pic of the header stud. If I've got the image posting figured out then I'll put a couple of the bike under the Buell pics thread. Thanks TT
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S1rat
Posted on Monday, March 05, 2007 - 02:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try that again

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Justin_case
Posted on Monday, March 05, 2007 - 09:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

PB Blaster.
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S1rat
Posted on Monday, March 05, 2007 - 04:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Checked out their website. I'll give it a try. Thanks
TT
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5liter
Posted on Monday, March 05, 2007 - 08:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Those look exactly like mine did. I got some penetrating oil we have at work and it worked so good 3 of the nuts fell off!! I don't have the can handy. They use it one rusted injection molds in the shop.
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Andrewb
Posted on Sunday, April 08, 2007 - 12:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1st choice Kano oilhttp://www.plantservices.com/vendors/products/2005 /50.html

2nd choice: PB-Blaster

Mine looked like yours, came apart with a little patience and penetrating oil.

(Message edited by andrewb on April 08, 2007)
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Captainkirk
Posted on Sunday, April 08, 2007 - 10:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You can remove them using Kano AeroKroil. I would replace the nuts with new, wire-wheel the threads, and reinstall using a high-temp copper anti-sieze. The problem won't re-occur. The threads under the nut should be relatively undamaged. Just my .02
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