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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through March 02, 2009 » Any tips for race muffler install? « Previous Next »

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407guy
Posted on Saturday, February 28, 2009 - 03:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was able to pick up a Buell race muffler for my XT. I haven't decided yet if I'll install it myself or just go to the dealership.

Any thing I should look out for or be aware of?

Any and all comments on a muffler install would be great.

Thanks.
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Fubar
Posted on Saturday, February 28, 2009 - 07:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You can do it yourself, but an extra set of hands is very helpful. It is recommended that you replace the straps too. I didn't and have had no issues but YMMV.
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Gamdh
Posted on Saturday, February 28, 2009 - 08:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have a pdf created by Chad Hargis for installing the race muffler

I can't attach it here as its to big.

If you need it, PM me and I'll email it to you.
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407guy
Posted on Saturday, February 28, 2009 - 09:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks, I have Chad's DIY. Was looking for others' experience. His install seemed to go well. Looking for those who had "challenges" and their solutions.

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Cyclonedon
Posted on Saturday, February 28, 2009 - 11:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

when I had mine installed on my Uly, they had to grind a small corner out of the kickstand so it wouldn't hit the muffler when up. But all is well now!
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Skinstains
Posted on Saturday, February 28, 2009 - 11:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You need not buy new straps I've been using them over and over for years.


Make sure you tighten the straps before you clamp it to the header.


Make sure it sits in it's cradles without binding on the header.


don't forget the hi-temp rtv on the header/muffler connection.


You can remove the rear straps by sending an extension with a wobbler through the holes in the idler instead of taking it off.


Rotate the rear straps so that they are easily accessible for the next time you remove them. I have mine on the left side of the bike with the studs pointing down.
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407guy
Posted on Monday, March 02, 2009 - 05:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cool. Thanks everyone for the tips/info.
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