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Sarodude
Posted on Thursday, December 30, 2004 - 11:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Not really Buell oriented question here...

I'm helping my cousin try to do something that maybe he shouldn't be attempting. He's trying to rebuild a crank from a Rotax 700 (?) cc 2 stroke twin from some Sea Doo.

Any practical, real world suggestions on how to true this thing when it's all together? I mean, we've got a lathe and can easily mount the crank between centers on the lathe.

My concern is more with regard to the actual truing operation of wailing on the thing with a mallet of some sort - and maybe some other stuff we don't know or haven't been concerned enough with.

I've even heard of using a press to TRUE it (not just assemble it) instead of hitting it with a hammer - but I'd also heard of Santa Claus as a kid and that didn't work out so good.

HELP!

-Saro
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Signguyxb12


Posted on Thursday, December 30, 2004 - 11:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i'am a Rotax man myself

I personally would never try truing a crank without the proper tools.
From what i'am told you need to heat the crank, bend it and regrind it, and then re-temper it??
No expert just repeating ehat was told to me

I had a bent crank and the crank was pressed together.. swapped out the bad half...
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Hoser


Posted on Thursday, December 30, 2004 - 01:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Saro :

Mount the crank between centers and indicate high / low spots ,mark with a felt pen , remove the crank from the truing stand to "tweak" it , DO NOT ! wail on the crank when it is in the truing stand ( lathe in your case ). Look in the Buell factory service manual and review the techniques used to bring a crankshaft into a trued condition , to correct a " pinch" use wedges ( chisels ) , to correct a "shift" a soft hammer or a press can be used. Keep going back to the truing stand to check your progress , making fresh marks with a felt pen after indicating high / low spots .You will know you are making progress when the marks start getting close to each other when checking with an indicator and re-marking . To make efficient use of your time , be methodical , thinking about every move you make before you make it , it takes practice . I see no reason why you guys can't pull this off .
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Wyckedflesh


Posted on Thursday, December 30, 2004 - 02:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I know of someone rolling the crank along a sheet of glass to find the high and low spots. I don't have the link anymore but its on the Sportster.org in their tech section where the guy built the 1425cc sporty.
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Rick_a


Posted on Thursday, December 30, 2004 - 06:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I've trued a couple multi-piece cranks. Not too tough once you get a feel for how much force to put behind your blows to get the desired movement. Piece of cake with a truing stand.
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Sarodude
Posted on Friday, December 31, 2004 - 12:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

SignGuy-

What I'm talking about doing is getting the pieces aligned after you put 'em together - not bending metal.

A 2 stroke 700cc Rotax twin on a bike.... That's a nice idea....

Everyone-

Thanks for the input. It's pretty much what we've known but I was just wondering if there was any strange secret that might creep out. I'll keep everyone posted on how things turn out.

-Saro
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Signguyxb12


Posted on Friday, December 31, 2004 - 12:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

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