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Buell Forum » Quick Board Archives » Archive through July 20, 2009 » 05 XB12ScgR Not Charging Battery « Previous Next »

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Tx05xb12s
Posted on Thursday, July 16, 2009 - 03:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What's the typical component to go out on our charging systems? Stator maybe? On the way home for lunch today my bike quit charging the battery. I almost didn't make it home! I know this because my radar detector has a volt meter and it read zero output from the alternator on the trip home and the charge dummy light was on.

I didn't have much time to diagnose on my lunch hour, but I did note that battery connections are clean and tight, and I didn't find any loose wires anywhere. This issue in hindsight was a gradual onset as I've had to put the bike on the battery tender several times in the past couple of weeks to avoid the starter solenoid from chattering when cranking.

I do have the shop manual for my bike, but didn't get a chance to dig into it very far before I had to jump in the truck and head back to work.

I know there's a lot of experience on this board, so any advice you guys could give me in addition to what I find in the manual would be appreciated. Thanks.
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Hexangler
Posted on Thursday, July 16, 2009 - 03:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There is a great home shop XB electrical diagnostic some where here on BadWeB. Hopefully someone will post the link, but you can always use the "search" tab.

Mine was a worn stator wire, under the front belt guard near the connectors.

Good luck.
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Froggy
Posted on Thursday, July 16, 2009 - 03:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Search on here for the 77 connector issue, its well documented. Long story short, under the front sprocket cover is a 2 pin connector that tends to melt due to arcing from a bad connection. The fix is to replace the connector with a revised one.

I would start with checking that connector, if it looks fine then move onto the next step.
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Sifo
Posted on Thursday, July 16, 2009 - 05:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This should be a good start...
http://www.badweatherbikers.com/buell/messages/327 77/442480.html#POST1400571

I would take a good look at the #77 connector while doing your diagnostics. Mine was burned, but I missed the burning first time I took it apart. Everything was working again, but I took a second look at the #77 and sure enough, it was cooking itself.
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Tx05xb12s
Posted on Friday, July 17, 2009 - 12:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for your time guys. I really appreciate your willingness to get a guy pointed in the right direction.

I put the bike on my battery tender jr. today about 11:30 and it took 12 hours to get solid green light/full charge. I didn't have my multimeter with me when I put the charger on, so I would expect the battery was slap dead. I wouldn't be surprised if I ended up replacing the battery as part of my repair.

At any rate, the weekend is almost upon us, so I guess you know what I'll be doing Saturday morning.

As for the #77 connector, I wouldn't be surprised. Stuff happens, so no biggie. I've been through about all the other issues we've all had in common (kickstand, headlights, primary compensator nut torque, etc). I don't know why I wouldn't get to fix this one too. She's been a solid machine over the past four years. She just needs a little lovin' and attention from time to time. What "girl" doesn't? Take care.
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