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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through May 17, 2013 » Comfort kit & muffler oops! « Previous Next »

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Dean
Posted on Saturday, April 13, 2013 - 12:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

there's a lil spring that attaches to the bellcrank? on top of the muffler. the muffler got back on the bike without it ----uhhhh
it's probably gonna need to be there - is it possible to install without dropping the muffler? you all may like the looks of the nitro plate...
another ??? installing a comfort kit what happened to 3 inches of of the brake light wire? the connectors are not even close together now...
what did yall do ?
dean
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Griffmeister
Posted on Saturday, April 13, 2013 - 12:57 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you're talking about reconnecting the brake wire after installing the shock cover there should be no problem. If it's too short then you have the wire going somewhere it shouldn't go. Do you have the instructions that came with the kit or are you just trying to wing it?
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General_ulysses
Posted on Saturday, April 13, 2013 - 09:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just installed a comfort kit yesterday on my '06. The brake wire was no problem at all. Just make sure it's routed above the newly installed heat deflector and it should be able to be reconnected easily.
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Djohnk
Posted on Saturday, April 13, 2013 - 11:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ha, your not the first one to forget that little spring. I have heard of people reattaching that little muffler spring without dropping the muffler. I don't know how they did it - I wouldn't have the patience.

When I forgot that spring I said "hell with it" and just kept the spring in the toolbox until next time I had the muffler off.
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Dean
Posted on Saturday, April 13, 2013 - 02:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ill see what I can do with the spring... Anyone have good detail pic of the kit & wires after install?
Dean
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Motorbike
Posted on Saturday, April 13, 2013 - 03:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dean, I did the same thing when I installed my muffler after having it ceramic coated. I almost cried when I saw the spring on the workbench as I was putting my tools away.

I was able to get the spring on but it took a while. If I recall, I hooked the end on the bracket first and then went to the other side and used a stiff piece of wire with a small hook bent on one end. I then reached in and grabbed the loop with the hook and pulled it over the pivot pin. At that point, I used a long thin screwdriver to guide the spring loop down over the pin. Not easy but do-able. Good luck!
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Hughlysses
Posted on Saturday, April 13, 2013 - 03:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Make that 3 of us that forgot the spring. I think I used a hemostat (medical clamp thingie) and an O-ring hook. It took a WHILE but eventually I held my tongue just right and squinted just the right way and it went on.
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Willy_b
Posted on Monday, May 06, 2013 - 08:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am trying to install a comfort kit on my 06 Ully, but can not figure out how to remove the fuse block. Help anyone.
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Teeps
Posted on Monday, May 06, 2013 - 08:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There is a lock tab on each end you have to press, the fuse box lifts straight up.
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General_ulysses
Posted on Monday, May 06, 2013 - 08:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just installed a comfort kit on my '06 recently. The fuse box pops right out. All you have to do is put a flat bladed screwdriver down into one of the two slots and gently release the latch mechanism on one side while pulling up. Once you get one side "unlatched" (without pulling it all the way out) you unlatch the other side in the same way. After both sides are unlatched then gently pull the fuse box up and off the two prongs it's sitting on. You'll figure it out, just take your time and don't force anything.
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General_ulysses
Posted on Monday, May 06, 2013 - 08:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Oh yeah, I would use loctite on the hardware they provide to secure the new airscoop. I already had one screw rattle out since my installation. These bikes shake ALOT; loctite is your friend.
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Willy_b
Posted on Monday, May 06, 2013 - 09:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks General.This had me stumped. Have locktight.
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