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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Drivetrain » Clutch: Cable, Adjustment, Basket, Hub, Spring, Plates... » Primary Cover Clutch Cable Threads Stripped... « Previous Next »

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Ninjadestroyer
Posted on Thursday, April 20, 2017 - 09:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I put my clutch cable back on and wasnt even tightening it down hard, and noticed the thread stripped... this is very annoying. I have a new primary cover en route since I am biking across country in two weeks, but wanted to ask... Has anyone had this happen? Is there a way to fix it? I would like to salvage the old one if I can and make it a spare since Buell service and parts are hard to come by.

Thanks for the help!
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Brother_in_buells
Posted on Friday, April 21, 2017 - 02:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Most of the time the threaded part of the clutch cable snaps off in the primary cover when tightend to much.

Only option is to go for a time sert and repair it like that.
http://www.timesert.com/html/misc.html

Or a helicoil ,but maybe that's going to leak to much.
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Ninjadestroyer
Posted on Friday, April 28, 2017 - 02:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks! I am taking a bike trip next week so ordered a new primary cover to be safe... Ill update with the fix when I get it worked out. I think helicoil or that timesert may work if I use that permanent green locktite on it, let it set up and then thread the cable into it.

Thanks again brother!
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