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Icantdrive55
Posted on Wednesday, August 24, 2022 - 10:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

'99 M2, 100% stock. Started having some issues getting the gas cap to release last year. Latch turns but the inner seal or ears don't seem to be letting go. Tried filing the plastic/ABS? plastic seal to loosen it up a bit and maybe helped, but I'm always afraid I'll get out on the road and not be able to get the cap off.

I vaguely remember rambling thru the archives while ago and reading something regarding a very nice replacement cap--maybe billet?--being offered by a BWB member. I did a quick search--and I readily admit that my Google-fu is not strong--and returned almost 90 threads but nothing that looked on topic.

Can anyone point me to the info (that I think I remember reading) regarding a replacement cap?

Thx!
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89rs1200
Posted on Thursday, August 25, 2022 - 10:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1. The cap does not need to be tight, just snug. Loosen the nut at the bottom so the cap fits snug not tight.
2. Good Viton O-ring. Easy to find at ebay, Fastenal, and others.
3. File more of the plastic off, rounding the catch area.

http://www.badweatherbikers.com/buell/messages/476 23/752659.html?1417769194

purpony makes them;
http://www.badweatherbikers.com/buell/messages/476 23/858983.html?1598113602
http://www.mcmoto-worx.com/

aero 400 European replacements;
https://www.ukbeg.com/forum/viewtopic.php?f=7&t=21 459
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Icantdrive55
Posted on Thursday, August 25, 2022 - 02:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

@89rs1200 Thx! Appreciate the info.
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