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Buell Forum » Old School Buell » Archive through April 05, 2017 » Need stock bolt size and length « Previous Next »

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S1owner
Posted on Wednesday, January 25, 2017 - 09:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

For the two bolts in the bottom left of the cases



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Purpony
Posted on Wednesday, January 25, 2017 - 10:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i dont have my parts manual infront of me, but i have an overseas copy PDF. It only shows one of the bolts and its called out as a 5/16-18 x 4 3/4 long. This is the shifter bolt for the 2001+ X1.

If you have the part numbers i can look them up in the HD hardware list.
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S1owner
Posted on Wednesday, January 25, 2017 - 01:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Manual says
Bolt # 897
Washer is 6702
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Brother_in_buells
Posted on Wednesday, January 25, 2017 - 03:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.twinmotorcycles.nl/webshop/artikel.asp? guid=YXHFSC&mc=1&aid=4430

http://www.twinmotorcycles.nl/webshop/artikel.asp? guid=YXHFSC&mc=1&aid=4481
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S1owner
Posted on Wednesday, January 25, 2017 - 05:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dont know what that second link is as its sn internal part. The first link looks correct but it says 1 used and there is clearly 2 in that spot?
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Brother_in_buells
Posted on Wednesday, January 25, 2017 - 05:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I guest it was the second bolt ,but if you take Marc,s info and the first link i posted ,then you can come a long way for bolt sizes!
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Brother_in_buells
Posted on Wednesday, January 25, 2017 - 05:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I can measure some bolts from a stripped engine tomorrow if still needed!?
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Jayvee
Posted on Wednesday, January 25, 2017 - 07:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had to replace those before, I'm sure I can find it, just changed PC at work though, I will look at home in a couple hours.
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Jayvee
Posted on Wednesday, January 25, 2017 - 09:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK, it's a bolt called: 897 Screw (2)

That's not in any of the three M2 Parts Books I have, but it is in the X1 book Hardware Listing, as: Screw, 5/16-18x3, hex socket hd. w/cam grip, zinc.

I don't know what the cam grip part means, I used longer bolts to hold on the Banke shifter.
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S1owner
Posted on Wednesday, January 25, 2017 - 10:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Perfect jayvee
Brother if you could verify both bolts are the same, plus the legnth and an important part is the legnth of the shoulder/ un threaded portion
Really appreciate it everyone
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Pontlee77
Posted on Thursday, January 26, 2017 - 07:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dont be worried both share the same size, I used a metal bar with the right thread and once deep in a put a washer and a bolt and tightened to the correct spect, i think the original crew is about 2,5 inches long.
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S1owner
Posted on Thursday, January 26, 2017 - 07:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am figuring some things out and just need some measurements like I asked Brother above. The shoulder is important
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Jayvee
Posted on Thursday, January 26, 2017 - 06:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I see there is a picture of a P/n 897 on eBay right now, would that help?

(Message edited by jayvee on January 26, 2017)
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S1owner
Posted on Thursday, January 26, 2017 - 08:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well i used some with the above measurements and it appears correct but I would like to make sure its not to short
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Pontlee77
Posted on Friday, January 27, 2017 - 05:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

In the manual it says:
5/16 x 3-1/2 in. Bolt with washers.

It's from an S3 manual but I suspect is the same on the other tubers.
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Brother_in_buells
Posted on Friday, January 27, 2017 - 11:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So both bolts are the same length.
This is what i measured ,
74.65 millimeters from under the bolt head
And 36.00 millimeters is threaded.
18.5/16 is the thread size.
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Brother_in_buells
Posted on Friday, January 27, 2017 - 11:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The bolts are from a 96 s1 engine btw!
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S1owner
Posted on Friday, January 27, 2017 - 03:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thank you
That is the same motor as mine
In US terms
Allen head (cap screw) 18- 5/16 x 3" standard shoulder
Its an off the shelf bolt
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