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Buell Forum » Old School Buell » S2 Thunderbolt » Archive through December 18, 2016 » Broken weld on race header « Previous Next »

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Bluesboy
Posted on Thursday, October 06, 2016 - 10:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Disappointing rear cylinder header break above the weld. Hate to put the stock header and muffler back on...1250...536 cams... porting work... going to try to weld them back together but looks pretty light weight...hard to believe that they lasted for 35000 mi.
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Velocity
Posted on Thursday, October 06, 2016 - 10:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pete, they are stainless steel....tig it with lots of argon/ helium...to keep the weld clean as you weld .

Scott
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Ebutch
Posted on Thursday, October 06, 2016 - 10:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pete good luck ! I,ve had mine repaired twice and am satisfied so far.
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Bluesboy
Posted on Friday, October 07, 2016 - 06:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Good to hear, I'll drop them off today,fingers crossed
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Phelan
Posted on Friday, October 07, 2016 - 04:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Don't forget to purge it first as well.
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Edv
Posted on Monday, October 10, 2016 - 08:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pete, its an easy repair any good welder with a tig machine can weld it. I welded stainless all this past weekend at Barber motorsport park on a windy parking lot keeping racers on the track.
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Bluesboy
Posted on Monday, October 10, 2016 - 09:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice,thanks Ed, let's get together next year, we could meet in Cadillac or someplace just a little North for lunch and tire kicking
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Edv
Posted on Wednesday, October 12, 2016 - 08:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pete, I had planned on getting together with you this year but just had too many irons in the fire this year. I spoke to Mike about getting together with you and he is game for it we just have to get some time when we all can get time enough to do it
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