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Buell Forum » Old School Buell » Archive through July 24, 2016 » Rehabilitating 1995 to 2002 Race Header Flanges « Previous Next »

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Ebutch
Posted on Tuesday, May 31, 2016 - 11:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
in progress so far.Had these made to be welded on this week.
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Ebutch
Posted on Tuesday, May 31, 2016 - 11:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Fun With Flanges
Just using This and it is barely readable little information.
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Ebutch
Posted on Tuesday, May 31, 2016 - 11:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Some older information Fun With Flanges www.badweatherbikers.com/buell/messages/47623/7820 24.html?1460149405
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Dannybuell
Posted on Wednesday, June 01, 2016 - 09:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
that is pretty cool, do you fit in place and tack it down with a spot weld?
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Ebutch
Posted on Wednesday, June 01, 2016 - 11:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Weld Sealing on outside and ground on outside for no LEAKS.I think but shop knows can't leak. I'll find out for Sure!
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Ebutch
Posted on Wednesday, June 01, 2016 - 11:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
First pic weld at bevel to pipe second step is for header retainer rings to cylinder heads.. will not LEAK !!!!!! + a Supper Flange !!!!!!!!!!!!!!!!!!!!!!!
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Brother_in_buells
Posted on Wednesday, June 01, 2016 - 11:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
That are some nice looking pieces!
For having this made ,what kind of time and $$ are we talking?
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Ebutch
Posted on Wednesday, June 01, 2016 - 11:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
$180.00 U.S. About 30 days.

(Message edited by ebutch on June 01, 2016)
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Brother_in_buells
Posted on Wednesday, June 01, 2016 - 05:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Well that's a bit pricey ,but we all know that one-off parts cost more.

Like to see the end result!

btw, with this mod you done't need the gaskets anymore!?
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Ebutch
Posted on Wednesday, June 01, 2016 - 07:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
No But race header flange is Weak and tend to leak this stops it.
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Ebutch
Posted on Friday, June 03, 2016 - 06:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Done will install tomorrow also billed an extra $60.00 total $240.00.

(Message edited by ebutch on June 03, 2016)
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Ebutch
Posted on Friday, June 03, 2016 - 06:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
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Ebutch
Posted on Friday, June 03, 2016 - 06:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
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Ebutch
Posted on Saturday, June 04, 2016 - 09:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Installed and NO LEAKS !!!!!!!!!!!!
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Ebutch
Posted on Saturday, June 04, 2016 - 09:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
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Xldevil
Posted on Sunday, June 05, 2016 - 09:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Beautiful bike and a very good job on the headers.
Well done.
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Brother_in_buells
Posted on Monday, June 06, 2016 - 01:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Great work!
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Littlebuggles
Posted on Tuesday, June 07, 2016 - 06:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Looks damn sexy! Nice fix!!!
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S1owner
Posted on Tuesday, June 07, 2016 - 06:57 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
I am curious. If the header now requires no exhaust gasket ( if I understood correctly) wouldnt the harder stainless metal where on the aluminum heads while vibrating?
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Ebutch
Posted on Tuesday, June 07, 2016 - 07:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
I use these for perfect fit.

but H-D And that's the Angle of the front of the Flange .

(Message edited by ebutch on June 07, 2016)
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S1owner
Posted on Tuesday, June 07, 2016 - 11:13 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
Ok that makes sense
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Ebutch
Posted on Tuesday, June 07, 2016 - 09:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)
What it sounds like: http://vid144.photobucket.com/albums/r200/ebutch/0 607161912.mp4
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