G oog le BadWeB | Login/out | Topics | Search | Custodians | Register | Edit Profile


Buell Forum » Old School Buell » Archive through July 24, 2016 » Clutch woes. « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

Nossty1
Posted on Friday, May 27, 2016 - 09:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey guys.

So I can't get the clutch adjusted on my 02 s3. Actually made some headway today and got the clutch unfrozen. This bike has been in pieces for several years and when I put it back together it had charging issues. Long story short the stator had some grounding issues and is now functioning properly.

Now that the clutch is free I can't seem to get it to fully disengage without blowing off the Fsm. It is borderline stalling and trying to lurch. Even got a new clutch cable.

Can ANYONE please tell me where I can get a shift lever for this thing?! It fractured when I was attempting to remove it from the splined shifter shaft.

This bike is on the road to being a cool street fighter but I gotta get this thing up and riding before I can continue modding it.

Thanks everyone.
Top of pagePrevious messageNext messageBottom of page Link to this message

Harleyelf
Posted on Saturday, May 28, 2016 - 12:33 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Take the clutch apart and sand-or-bead blast the friction plates. The shifter was available as an upgrade kit; have your dealer do a search to see if any NOS units are on the market. Also, look in the classifieds here.
Top of pagePrevious messageNext messageBottom of page Link to this message

Natexlh1000
Posted on Saturday, May 28, 2016 - 09:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If your clutch is being a jerk to you, it may be the "grenade plate"
In the middle of the clutch pack has a double-width plate with brass rivets holding weak springs.
The brass rivets are known to wear through and the fragments jam the plates.

My X1 lasted 50,000 miles before it did that.
Top of pagePrevious messageNext messageBottom of page Link to this message

Nossty1
Posted on Wednesday, June 01, 2016 - 10:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ok. If I keep having issues I'll pull it apart and check
Top of pagePrevious messageNext messageBottom of page Link to this message

Harleyelf
Posted on Thursday, June 02, 2016 - 01:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If there's something in there that isn't clutch plate, it's not going to get better on its own. If you wait for a catastrophic failure you will have an epic repair bill.
Top of pagePrevious messageNext messageBottom of page Link to this message

Buelliedan
Posted on Thursday, June 02, 2016 - 01:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

as others have said above it sounds like the spring plate (better known as a grenade plate) is going bad. the cure is to get yourself an extra plate clutch kit. I recommend the Energy 1 kit, that NRHS sells, which can be found here:

http://nrhsperformance.com/partsdrivetrain.shtml

You want part # 14-BTX-11 or 14-BTX-11 combo
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered users and custodians may post messages here.
Password:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration