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Buell Forum » Old School Buell » Archive through May 23, 2016 » 96 s1 repair and tlc « Previous Next »

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Nwilkerson
Posted on Tuesday, April 26, 2016 - 09:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So after messing around with this thing for a year I kind of hit a cross road. The bike runs pretty good besides it likes to have a hiccup cruising around 3000 rpms.It needs new fork seals and front disc bushings. It leaks oil from some where and I cant figure it out. Also it likes to leak oil out the tube for the Trans. I think that is what that tube is and from reading around the site I think it could be a bad crank seal. Also it has the problem of the float sticking and flooding the motor with gas. I have went threw the carb and cleaned it three times this year. And to give you some back story one this. My cousin has owned this thing since new and it has sat since 2001. I picked it up last year got it running. Blew a head gasket and replaced it and I am trying to get this thing back up to what it once was. So any help with solving these issues well be awesome.

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Mikeyp
Posted on Tuesday, April 26, 2016 - 09:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You might wanna get rid of that shock while you're at it.
They were prone to breaking.
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Jolly
Posted on Tuesday, April 26, 2016 - 10:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

These motors leak oil from the same basic places...

Lower rocker box gaskets are paper
Push rod tube bases (poor design)
Starter gasket
Stator plug through case (pull it out, black RTV it and push it back in)
Oil pump gasket
Head breather bolts

Upgrade the following:
Front exhaust hangar
Front motor mount
Rear shock
Oil pump drive gear
XB rocker box covers with catch can

All are "easily?.." Accomplished with most basic tools with a few specialty tools for some...

Great bikes.... Lots of fun!!!! Buy a manual, consult the experts here... Dig in... And enjoy!!!
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Ebutch
Posted on Tuesday, April 26, 2016 - 10:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That White Power shock was only breaking on the race track ! I've been using it for 50,000 mile on road use no problems!
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Ebutch
Posted on Tuesday, April 26, 2016 - 10:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

A lot of information for your Bike http://thex1files.com/
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Nwilkerson
Posted on Tuesday, April 26, 2016 - 10:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jolly where would I get pretty much all of the upgrades at. I know I can get the xb rocker covers off of eBay but what would the benefit of changing it be? And I love the bike so far just for me in Michigan very hard to find parts and no one seems to want to touch it. And when you ask HD for motor parts they just look at you funny or tell you that they don't deal with buells any more. So it gets frustrating at times.
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Johnod
Posted on Tuesday, April 26, 2016 - 10:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Lance can probably fix you up with that stuff.

His name here is 651lance .
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Nwilkerson
Posted on Tuesday, April 26, 2016 - 10:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Holy crap ebutch you are amazing and never mind jolly about the xb rocker question just read why I should change them out.
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Screamer
Posted on Tuesday, April 26, 2016 - 11:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Although I've seen some with very high mileage and no issues, the original exposed spring shocks were also breaking during street use.
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651lance
Posted on Wednesday, April 27, 2016 - 07:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If anyone is looking at doing the XB rocker box conversion, look faster. The XB rocker box tops have hit the chopping block and has gone obsolete.

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Nwilkerson
Posted on Wednesday, April 27, 2016 - 04:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dang it I will have to order them then.
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S1owner
Posted on Wednesday, April 27, 2016 - 08:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I also used a very nice white poor shock much nicer then the replacements!
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