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S1owner
Posted on Sunday, December 13, 2015 - 02:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Got the new bars like the look alot better!
Need to remake the dash and wind screen now. And I am installing the hidden grip ace switches to clean it up some.













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S1owner
Posted on Wednesday, December 16, 2015 - 10:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ordered my new dash lights found a cool company
These are all Aluminum and High quality only $5 ea

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Johnod
Posted on Wednesday, December 16, 2015 - 11:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Any chance we can get a close up of these

"hidden grip ace switches "
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S1owner
Posted on Wednesday, December 16, 2015 - 11:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I do not have them yet
But here is the site
They are not really hidden but they are in the grip so out of sight for the most part.

http://www.gripace.com
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Johnod
Posted on Thursday, December 17, 2015 - 12:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks.

I think you were right about the Westec bars not really suiting the bike, having seen the pics above. I prefer the black bars quite a bit.
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S1owner
Posted on Thursday, January 21, 2016 - 08:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have been stuck not able to work on the bike. Either I have been sick or putting the wood floor in the house. Spen the night in the hospital last night from an infection in my chin from a stupid ingrown hair!
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Valguard
Posted on Saturday, January 23, 2016 - 12:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Really enjoying your progress. What bars are those? They are exactly what I'm going for.

Excited to see how you do the dash so i can get some ideas. I'm planning on making a custom dash using the stock gauges that will bolt on using the bar brackets.
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S1owner
Posted on Saturday, January 23, 2016 - 10:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The bars are a steel super bike bar I got off eBay for 30.
They are nice just not a name brand. Wanted steel as O plan to weld on threaded inserts for bar end mirrors
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S1owner
Posted on Thursday, February 04, 2016 - 09:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Alright have this weekend to finish my house remodel and back to the bike!
Any hints on the front brake issue? Seams to work fine but they lock up after riding for 10 min?
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D_adams
Posted on Thursday, February 04, 2016 - 09:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'd check the brake lever at the master cylinder. As a guess, it's probably touching the plunger. As the brake pads ride against the rotor, it heats up. That heat transfers to the brake fluid, which expands ever so slightly. Little bit of push back or pressure against the lever at the plunger and it continues to heat up until the brake finally locks the wheel. Wait 15 minutes for it to cool down and it will probably roll just fine again. If that's the case, removing a bit of material at the lever where it hits the plunger should fix it.
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S1owner
Posted on Thursday, February 04, 2016 - 02:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks dean I will look at that.
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S1owner
Posted on Saturday, February 13, 2016 - 11:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Got some work done yesterday. Have the wind screen and dash mocked up. Trying to keep it closed off to hide the electrical but also keep it small. The dash will be black following a suggestion above.
Have to tear into the harness one more time a few wires are simply to long. Also will mist lokely order new brake lines as both I ordered are to long arggggggg









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S1owner
Posted on Tuesday, February 16, 2016 - 08:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If anyone is interested I had to change my brake line routing these new custom lines are for sale here

http://www.badweatherbikers.com/buell/messages/21/ 779253.html?1455671945
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Valguard
Posted on Friday, February 19, 2016 - 01:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey S1owner, for your dash what thickness aluminum did you use? (I assume it's aluminum). How did you mitigate vibrations/flex? Did you put a bead along it to strengthen it or anything?

I'm planning on making my dash with some 1.5mm thick aluminum using the stock analog gauges. I'm worried it won't be strong enough. But I don't think I can go thicker while still using the handlebar brackets as the mounting point (no risers). Thoughts?
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Newmans3
Posted on Friday, February 19, 2016 - 02:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Valguard,
I used 1/8" (3.175mm) thick aluminum.
Was okay at higher revs, but terrible vibrations at lower.
Had to brace it underneath to stop it.
Also had a 6mm thick one from Australian company that didn't vibrate at all.
Recommend the thicker the better.
Hope it turns out for you.

(Message edited by newmans3 on February 19, 2016)
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Valguard
Posted on Friday, February 19, 2016 - 02:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for the insight! Ya, might have to redesign it a bit if I want to keep it thin. Adding some bracing points or something or other. Thanks!
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S1owner
Posted on Friday, February 19, 2016 - 04:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Mine is thin but it all ties in to the wind screen its not floating. I may need to redue it but Need to try it out.
Waitng for my motogadget m unit and m switch and all new wiring so i can really make it clean
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S1owner
Posted on Saturday, February 27, 2016 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ok I have now commited fully to the motogadget munit and m button along with a possible really cool single switch that will control everything! Below is what used to be my harness!
I also have designed a garage door opener that will have a micro switch on the bars also. And a trick hidden on off switch.





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Buelldualsport
Posted on Sunday, February 28, 2016 - 05:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

May we inquire as to the front tyre make and model?

Great Build

Regards
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S1owner
Posted on Sunday, February 28, 2016 - 05:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Michelin Pilots both front and rear
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S1owner
Posted on Wednesday, March 09, 2016 - 10:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It's all on its way!!!!
Revival cycles are good people would highly recommend them!

MotoGadget M-unit
MotoGadget M-button
Motogadget M-lock
Full wiring kit

Already have the switches and tools!
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Brother_in_buells
Posted on Wednesday, March 09, 2016 - 12:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Keep up the work and it's just ready for summer
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Brentx1
Posted on Wednesday, March 09, 2016 - 05:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The ignition switch showed up yesterday. Thanks Ken. Bike looks great. Keep up the good work.
Brent
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S1owner
Posted on Sunday, March 13, 2016 - 03:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ok so Dean you were correct XB master with tuber levers seam the same but put considerable pressure in the brakes had to take off 3/16" now the brakes should be good!
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S1owner
Posted on Sunday, March 20, 2016 - 03:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

M unit still on back order should be here soon. Been working on my switch housing



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S1owner
Posted on Sunday, March 20, 2016 - 08:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)



Also finally put the new brake hoses on and bled the brakes, set up the clutch and throttle
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Brother_in_buells
Posted on Monday, March 21, 2016 - 05:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That looks good!
Did you develop these yourself?
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S1owner
Posted on Monday, March 21, 2016 - 08:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My design
Purpony cut the shape I did all the milling drilling and tapping.
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S1owner
Posted on Monday, March 28, 2016 - 09:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Still waiting on the back ordered motogadget parts should be here this week hopefully!
Accomplished several things so far
Front and rear brakes done with the new lines
Switch housing done
Bar risers done
Dash almost done, made out of 1/4" aluminum plate still have some fab work and welding and this will also be where the head light mounts ( eventually I will make a diffrent mount to bring the light closer to the bike)



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S1owner
Posted on Monday, April 04, 2016 - 10:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Mounted but I really need to learn to weld aluminum!


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