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Roderick
Posted on Saturday, July 20, 2013 - 03:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Noticed something on my '98 S1 before leaving work today: There is about 1 mm of daylight between the front cylinder head and the front mount.

Is this normal? If not, is the front iso bad? Going bad that it will cause the front cylinder head to touch the mount soon?

May be I missed it, but I do not recall seeing anything in the service manual about this.

Roderick
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01x1buell
Posted on Saturday, July 20, 2013 - 04:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

well the mount is bolted to the head, so it should not move, on my x1 it is close as well, even if the iso is bad the gap will not vary due to it being bolted to the head. if it is super close maybe broken bolts on the mount .
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Greg_cifu
Posted on Saturday, July 20, 2013 - 05:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)


quote:

There is about 1 mm of daylight between the front cylinder head and the front mount.


If you just described that properly, no, there should not be ANY gap at all between the aluminum front mount and the cylinder head. You should not ride the bike until you sort that out.

You either have a loose bolt that's about to break or it already failed and your engine is about to drop.
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Roderick
Posted on Saturday, July 20, 2013 - 08:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I guess my description was not good.



The photo does not show, but that tiny gap is where the arrow is pointing. It is not actually in contact. It just look that way from this angle.

I do not think the cylinder head should be touching that ridge on the mount, correct?
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Steveford
Posted on Saturday, July 20, 2013 - 08:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What does that front isolator look like?
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Beardo
Posted on Saturday, July 20, 2013 - 09:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That's normal. The only point of contact is where the bolts are. That's actually a strengthening rib cast into the mount.

I just went down to look at mine to see what you were asking about.
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Roderick
Posted on Saturday, July 20, 2013 - 11:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The isolator looks fine, for 15k mileage. From just a few ft away, it looks like the cylinder head was in physical contact with the mount. I had to crouch down and get real close to see that tiny bit of daylight. I do not know if this little gap is normal or should there be more, like at least an inch or so. It just look awfully close between the cylinder head and the mount considering engine vibrations and running on the roads.
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Kalali
Posted on Sunday, July 21, 2013 - 08:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just looked at my X1 and that gap is just about 1/8". Technically that gap should be fixed and not change if everything is solidly bolted.
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Steveford
Posted on Sunday, July 21, 2013 - 09:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just took a look at my S1 and it's pretty tight but the rocker cover doesn't hit the front isolator mount.
It looks like you're worrying about nothing.
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Roderick
Posted on Sunday, July 21, 2013 - 03:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thnx much, gents. Good to know. But I will keep periodic checks on it just in case...
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Ratbuell
Posted on Sunday, July 21, 2013 - 06:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That mount is bolted directly to your head; they are, effectively, a single piece and will not move in relation to each other, they will only move together. That 1mm of daylight will be 1mm of daylight no matter how much the head moves...because the mount moves with it.

IF you start seeing the mount move in relation to the head, get a new set of bolts immediately because that is a sign of bolt stretch/fatigue, which leads to broken bolts.
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Beardo
Posted on Sunday, July 21, 2013 - 07:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Rat, that brings up a question. Is there a known life span to these bolts? And what should they be replaced with? Meaning, does a particular company make better bolts than another? I assume grade 8?
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Ratbuell
Posted on Sunday, July 21, 2013 - 09:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.americansportbike.com/shoponline/ccp0-p rodshow/A17049-B.html

Grade 9.

"Lifespan" would be measured in wheelies, not so much miles or years ; )
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Beardo
Posted on Sunday, July 21, 2013 - 10:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Just out of curiosity, are the original bolts grade 9 as well?
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Jramsey
Posted on Sunday, July 21, 2013 - 10:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.allensfasteners.com/search_results.asp? txtsearchParamCat=73
Scroll down to 7/16" x 14 x 2-3/4", $1.55
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Ratbuell
Posted on Monday, July 22, 2013 - 08:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The kit Al sells IS the original bolt kit.
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Bluzm2
Posted on Monday, July 22, 2013 - 09:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I believe the mounting bolts are a one time use item. They are designed to stretch when installed. Much like current automotive head bolts they won't do that a second time..
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Beardo
Posted on Monday, July 22, 2013 - 10:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK, that makes sense. One and done. Clears things up. The information is much appreciated.
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