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Buell Forum » Old School Buell » Archive through January 30, 2013 » Transmission cross reference « Previous Next »

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Gmaan03
Posted on Sunday, December 16, 2012 - 11:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I pilled my transmission and found the shifting forks damaged. It will be around $300 dollars to fix, and my second gear might need to be replace too. I found a good low millage sportster transmission on ebay for 400 bucks.
It is out of a 91-03 Sportster XL EVO five speed. will this fit my 2001 X1? The seller has good feed back and the Tranny only has 18000 miles on it.
What do you think?
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Manxman500tt
Posted on Sunday, December 16, 2012 - 12:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

should bolt right in
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Azrael_cervale
Posted on Sunday, December 16, 2012 - 05:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yep should bolt in but the 2nd gear will be a slightly different ratio I think, my book lists.

1995 - 2003 Sportster 883/1200
1st - 2.69
2nd - 1.97
3rd - 1.43
4th - 1.18
5th - 1.00

2001 X1 manual
1st - 2.69
2nd - 1.85
3rd - 1.43
4th - 1.18
5th - 1.00

Before 1995 Sportsters had slightly different gears.
The book just lists as Overall but its fairly easy to work backwards.

Side note my 1999/2000 S3 manual says 99's had the 1.97 and 2000's had the 1.85 2nd gear.
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Stev0
Posted on Monday, December 17, 2012 - 06:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It will fit but you need the output gear to suit as the tooth profile is different.

The earlier ones are also a bit noisier (which is the main reason the profile was changed).
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Gmaan03
Posted on Thursday, January 03, 2013 - 12:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I recieved the Transmission and you are right the output gear is different. Also the shifter detent plate looks different. Ill use my X1 plate, correct?
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Gmaan03
Posted on Saturday, January 05, 2013 - 12:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I installed the output shaft gear and it hits my speedo sensor. will a sportster sensor work? Other than that every thing fits fine.
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