G oog le BadWeB | Login/out | Topics | Search | Custodians | Register | Edit Profile


Buell Forum » Old School Buell » Archive through August 12, 2012 » Removing x1 headers. Things to know? « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 01:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So this will be the first time i have ever removed my headers. It's getting a new exhaust and a small crack welded.

Are the gasket/seals from the headers to cylinders ok to reuse? They only have about 3k on them.

Also i know i heard some people say there is a way in which the headers wiggle and fit on and its kind of a puzzle. True?

I just dont want any surprises come saturday. If i need new seals and recommendations/ part numbers??

Thanks!
Top of pagePrevious messageNext messageBottom of page Link to this message

Thejosh
Posted on Wednesday, August 08, 2012 - 02:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Do not reuse the gaskets and tighten all of the bolts evenly once you have seated the header.
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 02:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have buellistic's exhaust 101, he gives the part number for the gaskets but says there are better/differnt for 99 and up but doesn't give the number lol
Top of pagePrevious messageNext messageBottom of page Link to this message

Kilroy
Posted on Wednesday, August 08, 2012 - 03:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

get the screamin eagle exhaust gaskets, smaller and fit into the hole easier
Top of pagePrevious messageNext messageBottom of page Link to this message

Preybird1
Posted on Wednesday, August 08, 2012 - 03:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What type of exhaust are you getting?? Are you doing the whole system or just a slip on?
The screaming eagle ones are a lot thinner and if you down rev a lot they will blow out easier.
The factory ones are thick and work well for the factory header but not on after market headers. I would suggest getting a D&D system because you don't have to remove the chin spoiler or any other parts to remove the exhaust system. it comes apart into 4 pieces.
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 03:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The headers that are on there now are going to be reused. They look factory but because my bike is carbed these headers do not have o2 sensor ports. Im having an exhaust added from the headers to the back like factory but with 2 outlets one on each side. I dont have the chin spoiler on so no worries.

Also adding bracket and support. Mine has broken 2 times already in a year. This is the last fix im doing it right this time.
Top of pagePrevious messageNext messageBottom of page Link to this message

Kilroy
Posted on Wednesday, August 08, 2012 - 03:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

do you have the updated front exhaust mount "y-bracket"
Top of pagePrevious messageNext messageBottom of page Link to this message

Psykick_machanik
Posted on Wednesday, August 08, 2012 - 03:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Be sure to properly torque the bolts on re assembly, it is important.
Take LOTS of pictures, LOTS.
You have a shop manual i hope. Lots of pretty pictures to go along with the word things...
You will need a customized allen wrench to get the intake manifold off. Takes some creative grinding, not to bad tho.
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 03:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Psykick im not sure what youre talking about.

Kilroy, no i do not have the updated y bracket been trying to get one but cant find one. I am going to fab my own bracket. Right now there is nothing at all, which is my exhaust problem i am fixing this saturday.
Top of pagePrevious messageNext messageBottom of page Link to this message

Kilroy
Posted on Wednesday, August 08, 2012 - 04:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try american sport bike for the y hanger. it is important
Top of pagePrevious messageNext messageBottom of page Link to this message

Jim2
Posted on Wednesday, August 08, 2012 - 06:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

American Sport Bike has the Y hanger and also the James Gasket kit.
Top of pagePrevious messageNext messageBottom of page Link to this message

Alfau
Posted on Wednesday, August 08, 2012 - 07:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.americansportbike.com/shoponline/ccp0-p rodshow/5931.html
Top of pagePrevious messageNext messageBottom of page Link to this message

Psykick_machanik
Posted on Wednesday, August 08, 2012 - 07:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Oh Krap. My bad.
I didnt read your post corectly. you said "Headers" but i thought "Heads". disregard my babbles and carry on.
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

ya americansportibke has them...for $140 lol, ill take my chances and try to come up with something on my own. Hell if i had 1 i could model it and 3d print them in stainless steel at work. for 1/3 of the price, probably around 60 is a good guess.
Top of pagePrevious messageNext messageBottom of page Link to this message

Jim2
Posted on Wednesday, August 08, 2012 - 08:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The American Sport Bike kit for the updated hanger is the front Y-mount, the regulator bracket to relocate the voltage regulator and the rear stock muffler mount, plus hardware. Yeah it's pricey. The kit is pricey wherever you buy it. I don't know why they bundle the rear bracket with the kit. The rear bracket is about $60 by itself and most of us don't need that. Al is not jacking up the price he is just selling the Buell factory kit.

However, you can locate the Y-hanger and the regulator bracket if you look around and have the part numbers. I just got those for $63 which includes spacer and other hardware.
Top of pagePrevious messageNext messageBottom of page Link to this message

Barrick09
Posted on Wednesday, August 08, 2012 - 09:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i never thought Al was jacking up the price, just saying its expensive lol. I have been looking for a while now and someday ill find one but atm i need to fix this exhaust so.
Top of pagePrevious messageNext messageBottom of page Link to this message

Thejosh
Posted on Wednesday, August 08, 2012 - 10:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't have the Y bracket either, I just made a new insert for it out of a polyurethane shock bushing, been working great, haven't messed with my exhaust in over a year, which is saying a lot considering that was the bulk of my problems when I first got the bike.
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered users and custodians may post messages here.
Password:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration