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Buell Motorcycle Forum » Old School Buell » Archive through November 02, 2009 » Winter S-1 build, ideas? inspiration? help? » Archive through October 09, 2009 « Previous Next »

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The4ork
Posted on Tuesday, October 06, 2009 - 06:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

hey guys...
im going to strip my S1 down to nothing this winter and build it back from the ground up...

here are some things i have in mind and here is what it has so far:

-re powder coat the frame
-anything else steel to match
-new paint on plastics
-integrated led rear tail
-led blinkers up front
-CF rear fender

engine is going to remain stock size for the build, but im thinking about an ignition upgrade, and im going XB heads im pretty sure, same size, more flow : )

what it has now:
-rejet
-race plugs
-XB forks/wheels/brakes

i'd like to swap out the handle bar setup, im a newb so i dont know all the terminology, but its got what apears to be clipons but their built into the triple tree... i hate the riding position, it kills my back after about 30 min... i'd like to raise the bars at least about 2-3" and use some standard 7/8" bars

but im so new to the bike i dont know what all is out there that i can buy or mod to it...

can anyone give me some ideas?
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Fullauto
Posted on Tuesday, October 06, 2009 - 07:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Photos?
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Eboos
Posted on Tuesday, October 06, 2009 - 07:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I am doing a removable aluminum tube subframe, X1 forks, dual disk brakes, fiberglass & foam seat, ignition, XB rockerbox covers and breathers, and increase compression.
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Guell
Posted on Tuesday, October 06, 2009 - 08:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i would say you probably have firebolt upper triples, i think you could switch out to the xb lightning triples and get regular bars again
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The4ork
Posted on Tuesday, October 06, 2009 - 09:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

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F_skinner
Posted on Tuesday, October 06, 2009 - 09:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Looks like a fun project. Make sure you start a thread so we can see your progress and maybe get inspired.

I had a set of handle bars on my S1W when I got it that were not stock (a little wider) then I went to stock and then to bars like yours. I had more control of the bike with those wider bars (about the same height as stock). I liked them the best.

Do not forget to do the common stuff like isolators, bearings and races, brake pads and cables etc.

Frank
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The4ork
Posted on Wednesday, October 07, 2009 - 02:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i did some google searching... seems like the xb rear swing arm is a popular mod too... is it plug and play or is there modifications needed?

it holds oil right? so can i ditch the stock oil tank under the seat?
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Pkforbes87
Posted on Wednesday, October 07, 2009 - 03:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The hard part would be changing from an underslung pull shock to a conventional shock attached on top of the swingarm.
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Phelan
Posted on Wednesday, October 07, 2009 - 03:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I sent you a PM about Veypor digital instrumentation.
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Brinnutz
Posted on Wednesday, October 07, 2009 - 03:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Aluminum oil tank with stainless braided lines.

Penske Shock.

Cut cam case cover.

1250 kit.

Oh wait, I'm doing all that, and then some. But there are some ideas.

Edit:

XB swingarm on a tuber is NOT a popular mod.

It's been done one time that I've seen, and that is by a fellow named Jodie aka Joesbuell.

You need to fabricate a custom swingarm mounting block and shock mount area.

If you have the time, know how and patience, then do it.



(Message edited by brinnutz on October 07, 2009)
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Rex
Posted on Wednesday, October 07, 2009 - 07:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

nickel plate the frame...
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Koz5150
Posted on Wednesday, October 07, 2009 - 09:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You may want to look up a guy on here LakeBueller. He did a total rebuild on his S1W like you are talking about. I am sure he has some good tips to offer on the powdercoating and some other stuff.
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The4ork
Posted on Thursday, October 08, 2009 - 12:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

brinnuts do you have a build thread?
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The4ork
Posted on Thursday, October 08, 2009 - 12:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)




looks like an xb swingarm?

maybe a newer style tuber swing arm... like i said, newb here

also, on the blue one... can i put that header on my s1? so it doesnt touch my leg?
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Phelan
Posted on Thursday, October 08, 2009 - 01:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Ricky, that is a '99-'02 swingarm. I have one if you decide you want one. The header on the earlier bike is a '99-'02 header and will not fit the earlier tubers unless you dent in the rear headpipe.
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The4ork
Posted on Thursday, October 08, 2009 - 02:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

would it be better to dent the pipe, or notch the frame during the rebuild... i already have one spot on the frame i have to fix from it being dropped...

does that swing arm also double as an oil reservoir?
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The4ork
Posted on Thursday, October 08, 2009 - 02:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

phelan how do i check pm's?
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Phelan
Posted on Thursday, October 08, 2009 - 02:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

They go to your email (whichever email is linked to your registration on this site). So check your email.
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Pkforbes87
Posted on Thursday, October 08, 2009 - 04:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

4ork.. the swingarm on the blue M2 you posted does not contain oil. It is hollow, and a few have discussed trying to modify one to double as the oil tank but that would take plenty of modification. You'd end up adding a lot of unsprung weight to the rear end and with very few benefits.

Besides, if you modify an aluminum tuber swingarm to hold oil, then you no longer need an oil tank, which is what is in the way to begin with and is such a problem when figuring out where to attach the conventional shock when using an XB swingarm : D

As for the frame, I've asked myself the same question before so I'll give you my (PERSONAL) first two choices.

#1 - ideally, the frame should never be cut, welded, modified in any way. So just stick with a 99-02 header in any tuber with a stepped frame, and a pre-99 header in the straight framed bikes.

#2 - if you must modify the frame because you can't live without the header of your choice, the frame could be taken to a TIG (not MIG) welder than is very experienced and whose work can be trusted (literally with your life)

FYI.. just so you're clear on the terminology, "stepped frame" is referring to the lower portion of the steel tube frame on the right side of the bike which spans from under the air filter back to the right side of the battery. AFAIK all 99 and later bikes had a "step" or bend in this part of the frame and a header which is routed UNDER the step which locates the hot rear header pipe further from the rider's leg. The 98 and older bikes all had a straight tube here and used a header which is routed OVER the frame.
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V74
Posted on Thursday, October 08, 2009 - 07:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

who,s bike is that blue M2?
what is going on with the front mount on the under slung shock?looks like it has a ride height adjuster on it,
and how do you trim the rear seat unit as i would like to do so with my M2??dremel?small angle grinder?hacksaw? ???????
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The4ork
Posted on Thursday, October 08, 2009 - 10:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i dont know ive just been googling buell s1 for ideas of mods : (

wish i knew more about them lol. im going to do a custom dash like phelan is doing since we both have XB wheels and have no speedos

im still going to look at how hard it is to switch cases/transmissions to a newer style with the elec. speedo...
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Phelan
Posted on Thursday, October 08, 2009 - 10:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You should look for an XB9/12S, XB12X, or XB9/12SX top tree to swap out, then you can run tubular bars again. Thing is they're particular on year. You need to find out what year XB your firebolt front end came off of so you know which top tree to get. If you can't find out, find someone with a pair of dial calipers to measure the diameter of the holes for the fork tubes and list it, so we can help you find the year.
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Phelan
Posted on Thursday, October 08, 2009 - 10:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)



(Message edited by phelan on October 08, 2009)
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The4ork
Posted on Friday, October 09, 2009 - 12:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

im pretty sure it was 03 or 04... but i can measure them i guess...

i'd REALLY like to do the firebolt everything... bars, gauge cluster... having the fairing and headlight setup would be cool... not sure how it would look on a tuber tho
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Phelan
Posted on Friday, October 09, 2009 - 01:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

It'd look cool, but you'd have a he'll of a time trying to get the XB gauges to work. The tach signal comes from the ECM, which is non-existent in the carbed S1. BTW, Firebolts have frame-mounted fairings. The model you're talking about (the one I pictured) is a Lightning. The lightning headlights would actually be a fairly simple swap (and has been done before). What I think would look cooler though, is an 1125CR headlight swap, which is also fairly simple, and done at least once (BilletMetallic on this board put one on his S1).
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The4ork
Posted on Friday, October 09, 2009 - 03:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i'd love to have an 1125... but it turns out they only get like 35-40mpg what a ripoff
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Pkforbes87
Posted on Friday, October 09, 2009 - 05:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I've ridden both 1125 models and while they're a lot of fun, I'd never trade a tuber for one. I'll have an XB framed bike some time in the (hopefully) near future, but it's gonna have pushrods.

Now if I garage space and account balances weren't an issue, I'd love to have an 1125R as a track bike..
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Lander_x1
Posted on Friday, October 09, 2009 - 07:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

if you want to have an idea with CR fairing, here's mine





some instructions

http://www.badweatherbikers.com/buell/messages/47623/444821.html
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Natexlh1000
Posted on Friday, October 09, 2009 - 09:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

That red S1 with the nickel frame looks like Jay Hawley's bike.

(Or was his blue?)
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The4ork
Posted on Friday, October 09, 2009 - 02:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

wow that looks amazing... wonder if the 1125r headlights would work?
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