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Buell Motorcycle Forum » Old School Buell » Archive through June 15, 2009 » Safety Warning on the use of the -D front isolator! « Previous Next »

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Sloppy
Posted on Saturday, June 13, 2009 - 03:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The new and improved -D Big Twin isolator mod (drill the isolator out to a 1/2") has been frequently touted as on option for a replacement front isolator, but I have a big concern. When you use the D-Washer (6131Y) it will be permanently deformed (or destroyed in my case).

The D-Washer has a relief cut in it to mate flush with the metal sleeve in the original isolator, but the -D isolator does not have a raised sleeve so there is a bending stress in the D-washer. This bending stress will fracture the D-washer!

If you have done this mod and used the D-Washer I suspect that you did NOT use a torque wrench to the 105 ft-lb setting.

Curious what some have you have done to resolve this issue. I suspect that one can fit a washer inside the D-Washer recess so it will mate flush with metal sleeve in the isolator.

Or perhaps some of you are running the -D isolator upside down?

I like the improved design of the -D over the factory replacement - but we need to find a safe way to use the functionality of the D-washer. The D-Washer is a "safety" washer to hold the engine in place in case the sleeve completely separates from the isolator.

(Message edited by sloppy on June 13, 2009)
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12mpghwy
Posted on Saturday, June 13, 2009 - 03:37 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I think the solution to add extra saftey margin would be to use a regular thick steel fender washer or 2.
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14d
Posted on Saturday, June 13, 2009 - 11:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I did not install the D washer when I installed the -79D iso. As you said the D washer is the fail safe on the OEM isolator in case the metal totally separates from the rubber. As I understand it, the -79D has this feature integrated with the flat metal top that is attached to the sleeve, serving the same purpose is as the D washer.
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Jramsey
Posted on Saturday, June 13, 2009 - 12:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I used a hard flat washer to take up the extra thread.
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14d
Posted on Saturday, June 13, 2009 - 04:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I used a hard flat washer to take up the extra thread.

As well as the D-washer or in place of it?
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