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Buell Motorcycle Forum » Old School Buell » Archive through May 25, 2009 » Welding on engine cases « Previous Next »

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Tod662
Posted on Tuesday, May 19, 2009 - 09:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

broke 2 of the swingarm mount ears off. Really don't want to get into how that happend so lets just move on );
Anyway what is the best way too weld them back on?(anybody with personal experiance or expertise) wire feed with handgun, mig or any other thoughts?
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Jramsey
Posted on Tuesday, May 19, 2009 - 11:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They need to be TIG welded.
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Skntpig
Posted on Tuesday, May 19, 2009 - 12:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

+1 Tig
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Pkforbes87
Posted on Tuesday, May 19, 2009 - 12:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm curious..

I've seen the front shock mount cracking/breaking on the case, but never the swingarm mount.
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Lovedabueller
Posted on Tuesday, May 19, 2009 - 12:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

those cases are cast aluminum. good luck welding it with any process. there are so many impurities in cast aluminum. it makes it difficult to weld NOT IMPOSSIBLE, just difficult
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Pkforbes87
Posted on Tuesday, May 19, 2009 - 12:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"those cases are cast aluminum."

sounds like the swingarm is what cracked, not the cases. It's cast too though.
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Spiderman
Posted on Tuesday, May 19, 2009 - 12:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had one of the tabs break off and welded back no problem.

I had an extra swing arm mount so I bolted that back to the case so it was lined up and gave the welder a sort of Jig.

I still need to send my case to Ramsey to get welded, Mine cracked at the shock mount due to minivan-enimatius
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Limitedx1
Posted on Tuesday, May 19, 2009 - 01:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

price for the welding might be just as much as a used mount.....i would look into ebay
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Spiderman
Posted on Tuesday, May 19, 2009 - 01:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah a used mount, but if he broke the tabs off the engine side like I did...
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Limitedx1
Posted on Tuesday, May 19, 2009 - 01:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

wasnt quite sure which part he broke.....
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Jramsey
Posted on Tuesday, May 19, 2009 - 06:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Tony, after a year my offer is still good, just wondering what was going on, hadn't heard anymore from you.
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Fasted
Posted on Tuesday, May 19, 2009 - 08:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

if you need a swingarm and/or mounting block, i've got one from a 2000 m2
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Spiderman
Posted on Wednesday, May 20, 2009 - 07:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Jr, procrastinating and house work is a bitch ; )
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