G oog le BadWeB | Login/out | Topics | Search | Custodians | Register | Edit Profile


Buell Motorcycle Forum » Old School Buell » Archive through April 09, 2009 » Safety wire drilling tips? « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

Pkforbes87
Posted on Sunday, March 29, 2009 - 02:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I've got a safety wiring kit from pit posse that doesn't strike me as being the highest quality. The drilling jig looks like the drill bit hole is placed too close to the outside edge of the nut hole (please no juvenile comments about "nut holes")

I keep breaking off drill bits inside the jig, and have done nothing but scratch the finish on a couple of nuts and bolts.

Any ideas out there from anyone else who uses safety wire?

btw I'm not doing any racing, I just really like the raw mechanical look of hardware being safety wired. AND if it's safety wired then it doesn't need loctite
Top of pagePrevious messageNext messageBottom of page Link to this message

Eshardball
Posted on Sunday, March 29, 2009 - 09:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Go to www.PegasusAutoRacing.com
They have an assortment of safety wiring equipment for track cars that should be useful for you.
Top of pagePrevious messageNext messageBottom of page Link to this message

Blake
Posted on Sunday, March 29, 2009 - 10:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Lots of 1/16" bits, a good center punch, and patience. Skip the jig.
Top of pagePrevious messageNext messageBottom of page Link to this message

Blake
Posted on Sunday, March 29, 2009 - 10:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

And chuck way up on the bits, as much as you can. It'll help avoid breaking more than your fare share. : )
Top of pagePrevious messageNext messageBottom of page Link to this message

Pkforbes87
Posted on Sunday, March 29, 2009 - 11:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Just got back from westlake's with every titanium and cobalt 1/16" bit they had in stock lol.. now for the drilling.
Top of pagePrevious messageNext messageBottom of page Link to this message

Loki
Posted on Sunday, March 29, 2009 - 11:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

use cutting oil when you drill them. Slow even feed pressure. I like my Motion Pro jigs.
Top of pagePrevious messageNext messageBottom of page Link to this message

Akbuell
Posted on Sunday, March 29, 2009 - 11:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

And if you can, see if you can mark the piece being drilled before drilling. (I had to read that twice, LOL.) Try center-punching the piece at that spot. May keep the bit from trying to 'walk' and putting lots of side load on the bit.
Top of pagePrevious messageNext messageBottom of page Link to this message

Jramsey
Posted on Sunday, March 29, 2009 - 01:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If your doing it with a hand drill, good luck.

Drill press with a mounted vise,good.
Milling machine with insert vise, best.

Get a # 1 or # 2 combination center drill and use it to start the hole then finish with desired size drill.

Using a mill it takes about thirty seconds a hole.

(Message edited by jramsey on March 29, 2009)
Top of pagePrevious messageNext messageBottom of page Link to this message

Eboos
Posted on Wednesday, April 01, 2009 - 08:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

+1 on the drill press. Only try to do it by hand if absolutely unavoidable.
Top of pagePrevious messageNext messageBottom of page Link to this message

Texastechx1
Posted on Thursday, April 02, 2009 - 12:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

(please no juvenile comments about "nut holes")



<- giggles/snickers
Top of pagePrevious messageNext messageBottom of page Link to this message

Skntpig
Posted on Saturday, April 04, 2009 - 09:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you are going to try it with a hand drill it will help to drill straight in at first just a little.

This way you will start the hole and then go at it on an angle using the first hole as a punch/guide.
Top of pagePrevious messageNext messageBottom of page Link to this message

Preybird1
Posted on Sunday, April 05, 2009 - 07:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What would you guy's do to safety wire an oil filter on!!
Does anyone have a picture of the filter wired to the bike close up?
Top of pagePrevious messageNext messageBottom of page Link to this message

Jramsey
Posted on Sunday, April 05, 2009 - 07:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hose clamp.
Top of pagePrevious messageNext messageBottom of page Link to this message

Preybird1
Posted on Sunday, April 05, 2009 - 08:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice i didn't think of that at all! i will put one on tomorrow

Thanks jramsey
Top of pagePrevious messageNext messageBottom of page Link to this message

Buell_lee
Posted on Sunday, April 05, 2009 - 11:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Or you could buy a K&N oil filter they have a Bolt head already drilled out.
http://www.knfilters.com/oilfilter.htm
Regards Lee
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a private posting area. Only registered users and custodians may post messages here.
Password:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration