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Buell Motorcycle Forum » Old School Buell » Archive through December 14, 2008 » What are the necessary Case mods to fit Sporty cases in a tuber? « Previous Next »

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Phelan
Posted on Sunday, November 30, 2008 - 11:41 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Someone posted them before but I can't remember where. I have a set of '03 XL cases that I am going to put in an S2 frame, but I need to know what I need to do to make it fit. '03 was the last year sportsters used the solid-mount cases even though Buell stopped in '02, so U know it's just minor stuff.
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Guell
Posted on Sunday, November 30, 2008 - 01:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I thought one of the rear holes had to be drilled out bigger.
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Phelan
Posted on Sunday, November 30, 2008 - 02:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Guell, it is something like that, but I can't remember if it was just one hole or two or three, and I can't remember the size.
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Guell
Posted on Sunday, November 30, 2008 - 02:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

me neither ross. Check out the thread when spidey was looking for cases. I know its posted in there somewhere.
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Phelan
Posted on Sunday, November 30, 2008 - 02:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Matt, I believe that's the thread I'm thinking about. I'll see if I can find it in the archives. Do you remember if it was in Old School or classifieds?
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Jos51700
Posted on Sunday, November 30, 2008 - 02:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Shows what I know. I thought it was bolt-in deal with the correct swingarm block...
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Guell
Posted on Sunday, November 30, 2008 - 03:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ross, i want to say oldschool but im not 100% sure.

You wouldnt happen to have an extra force pipe you would want to part with would you?
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Phelan
Posted on Sunday, November 30, 2008 - 03:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm still waiting for it to come in. The PO and I have both gone through tough times trying to get it here, but it should be soon. I may have two up for sale as I have a CF V&H muffler for S2 in my closet and a stock header coming in as well.

(Message edited by phelan on November 30, 2008)
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Guell
Posted on Sunday, November 30, 2008 - 03:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

cool, let me know, ive wanted one for a while
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Phelan
Posted on Sunday, November 30, 2008 - 03:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Will do Matt. I know you've been in the market for one a while.
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Buell_bert
Posted on Monday, December 01, 2008 - 02:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

As far as I can remember it is all 4 holes. The Sportster motor holes are smaller I know I had to put the mounting plate for a Sportster in a drill press and bore them out to use the Buell motor. The Sportster had counter bored alignment bosses. I'll ask my brother for the facts.
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Puddlepirate
Posted on Monday, December 01, 2008 - 06:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My engine ('01 XL) is out of the frame right now. If you'd like, I can take pics and post measurements when I get home from work. Just let me know.

Going from memory, I believe that the XL holes are 3/8", and the Tubers are 1/2". Don't quote me on that though.

I will tell you that all 4 rear bolts are the same size, and it appears that there is some sort of spacer/reducer in the holes. I didn't look at it that closely though.

(Message edited by puddlepirate on December 01, 2008)
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Bartimus
Posted on Monday, December 01, 2008 - 08:37 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i think you also have to replace the front head, as the sportster head doesn't have the engine mounts to bolt to the front isolator.
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Phelan
Posted on Monday, December 01, 2008 - 09:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Art, that won't be a problem as there is no top end on the cases. Rich, I believe you're right now that I think of it. BTW, why is your engine out of the frame?
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Puddlepirate
Posted on Tuesday, December 02, 2008 - 06:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If all goes well, you'll find out by march.
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Puddlepirate
Posted on Tuesday, December 02, 2008 - 02:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)


Here ya go. All the bolts are 3/8". The bottom two holes appear to have a reducer in them, to make the ID 3/8". I'm not sure if the original hole is 1/2" or not, as all I had to measure with was a ruler.
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