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Buell Motorcycle Forum » Old School Buell » Archives OSB 001 » Archive through January 17, 2006 » Wileyco muffler help? « Previous Next »

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Bandirola
Posted on Monday, December 05, 2005 - 10:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Help...I took a V&H muffler off of my 2000 S3T. It mounted on the rear with 2 bolts vertically down through a bracket into the top of the muffler. The Wileyco Ti I am trying to mount uses two straps at the rear which appear to require horizontal mounting holes in the bracket. Mine has none. Don't know if it is a stock mounting bracket or not. Any help or photos would be appreciated.
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Koz5150
Posted on Monday, December 05, 2005 - 11:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The straps bolt to the original bolt holes the original muffler mounted to. I believe that the V&H you had added a bracket to the original bolt holes under your bike. It may be as simple as removing the V&H bracket. The bolt holes should be spaced about 3 inches apart if I remember.

Also, THIS IS VERY IMPORTANT, When mounting the new exhaust make sure it is not putting any presure on the front mount. It will break (I know from experience! Mount the whole system loose and wiggle it into place so that the front bracket lines up well with the front mount on your bike. WileyCo came out with an updated system which I have run on my bike for 7,000 miles now, no problems. The new system also eliminates the need to use a gasket between the elbow and the exhaust canister. Below is a picture of the new system, notice the solid wraparound elbow bracket.



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Bandirola
Posted on Tuesday, December 06, 2005 - 01:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Do you have a picture of the bracket? I don't think mine is the original bracket. Mine is just an L-bracket with a horizontal with 2 holes it it.
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Bandirola
Posted on Tuesday, December 06, 2005 - 01:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

By the way, mine is the old style front mount which works with the old style front bracket.
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Koz5150
Posted on Tuesday, December 06, 2005 - 01:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't have a picture (I am at work and my bike is at my shop 100 miles north) but I got this from the vance and hines website.

1

This image shows the Chassis attachment points of the bracket. These are the same locations that the Wiley Co. system will bolt to. If this bracket is still on your bike remove it.
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Bandirola
Posted on Tuesday, December 06, 2005 - 10:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Now it is starting to make sense. The bracket on my bike looks like this one with the skinnier upright cut off. I assume the straps from the wileyco mount to the holes the black bracket was mounted to. Now I just have to find the hole where the second ear would have bolted if not cut off.

Thanks. Wish me luck.
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Koz5150
Posted on Tuesday, December 06, 2005 - 10:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Good luck. Once you get the system mounted up, I highly suggest taking it to dealership for Dyno Tuning. It got me 11 hp for $165.

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Bandirola
Posted on Tuesday, December 06, 2005 - 10:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't see where the outermost mounting bolt attaches. Here is what I have.
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Koz5150
Posted on Tuesday, December 06, 2005 - 11:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1. This should be the rear mounting hole. The straps actually go pretty close together.

2. Here it looks like the V&H bracket broke off which is why it is not utilizing the back mounting hole.

1
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Koz5150
Posted on Tuesday, December 06, 2005 - 11:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The more I look at it, it appears there should be a rubber bushing in ther, but I don't remember that on my bike. I would have to check my service manual, or I may have a chance to look at my bike tomorrow.
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Bandirola
Posted on Tuesday, December 06, 2005 - 11:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It is pretty big hole for a small bolt, although they come with about 1 inch dia. washers. A bushing would make sense.

Thanks for all of your help. I should have posted the picture sooner. It makes sense now.
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Koz5150
Posted on Tuesday, December 06, 2005 - 11:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I agree, that does look like a big hole. it has been two years since I put mine on. Just curious did you get an old or new system?
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Bandirola
Posted on Tuesday, December 06, 2005 - 11:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My bike still has the original front mounting bracket, so I got the old style system with the bolt on elbow. Mine is the Titanium version. Got it for $125 from a shop in oregon off ebay.
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Koz5150
Posted on Tuesday, December 06, 2005 - 11:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That is a good price. Just keep an eye on the front mount. If it snaps it can lead to snapping an exhaust stud bolt and then you will be a very unhappy camper.

Good luck.

One more thing. After 5,000 mile on my old system the packing in the muffler was in perfect condition, hopefully yours will run just as good.
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Bandirola
Posted on Wednesday, December 07, 2005 - 12:33 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

With the muffler almost touching the bottom of the engine, the strap tabs are about 2 inches too short to reach the mounting holes. I have an email in to Wileyco customer service.
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Bluzm2
Posted on Wednesday, December 07, 2005 - 12:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

From the picture above, you are missing the outer bushing and it's inner spacer.
In the parts manual, they are called a "muffler mount kit, rear"
The Wileyco will need this mount.
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Blake
Posted on Wednesday, December 07, 2005 - 01:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes, need bushing and spacer! Thanks Bluz! : )
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Bomber
Posted on Wednesday, December 07, 2005 - 10:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

my 1st gen Wileyco used the stock Z bracket for the rear mounting -- as Blake sez, there's a big ol rubber bisquit, er, bushing, and spacer what lives in the equally big ol hole

Bow, bow, bow, Bow
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Koz5150
Posted on Wednesday, December 07, 2005 - 01:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got a chance to look at my bike. From the picture you sent there should be a metal bracket that hangs down those two inches you were short from the big holes that should have rubber bushings in them. I think that part is from Buell. It is on that bracket that your straps will bolt to.

This will be the last help I can offer till next week as I am flying out tomorrow morning to Florida for the weekend.
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Bandirola
Posted on Wednesday, December 07, 2005 - 01:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks everybody. I got a very quick reply from Wileyco. My muffler is the first generation and yes a I am missing the stock buell bracket. I will have to try and track one down.
I want to praise Wileyco. They responded by email within a few hours and were very helpful. Too bad most other companies don't have this good of customer service.
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Buellbozo
Posted on Wednesday, December 07, 2005 - 10:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

a question for ya'll 'bout the wileyco pipe...their catalog doesn't list for a 99 s3t.saw the dia.step-down in the pix above and wondered if it would fit my bike.also,is the dia.step-down a hinderence in performance?thanx.
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Gundog
Posted on Wednesday, December 07, 2005 - 11:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Bandirola,
I think I have an extra Z bracket you can have.
Send me a PM with your address and I'll get it in the mail for you.
Next week, I plan to be in Ft Lewis for a day or two. I would offer to deliver the part in person, but my schedule looks pretty tight. The mail is probably better.
Dale
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Bandirola
Posted on Wednesday, December 07, 2005 - 11:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Gundog...
You have mail.

Thanks again for your help.
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Gundog
Posted on Thursday, December 08, 2005 - 12:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dave,
It's on the way.
Dale
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Bluelightning
Posted on Monday, December 12, 2005 - 01:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well, it looks like I'm in the same situation with my new Wileyco. I need that Z bracket as well. Anyone know where I can get 1 to put on my X-1? Taking off the broken up V&H pipe until I can get the welder out and make repairs.
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Koz5150
Posted on Tuesday, December 13, 2005 - 02:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Talk to Dave in Appleton, I am sure he can get it for you.
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