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Buell Forum » Quick Board » Archives » Archive through April 15, 2010 » Quicky question: Is there a fork rebuild kit or do I have to compile a list of stuff myself? « Previous Next »

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Natexlh1000
Posted on Monday, April 12, 2010 - 07:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'm kinda nervous about doing this myself but my money is kinda light right now.
My X1 right leg is leaking bad enough to mess up my brake.
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Davefl
Posted on Monday, April 12, 2010 - 08:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You will need the tools first.. If you don't have them find someone who does, you are not saving money on one job when you have buy all of it.. Other than that the job is not hard.
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Slaughter
Posted on Monday, April 12, 2010 - 08:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Yes... the fork spring compression tool is required - or else you're going to be spending a few hours to fabricate one out of furniture clamps, tubing bits, straps or whatever.

Your shop manual will give you an idea of what is needed just to look at the pics.

If you're going to attempt it without a manual... you can get frustrated.

The seals are not gonna set you back more than about $30 (probably less) - don't forget the external fork leg seals!
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Glitch
Posted on Monday, April 12, 2010 - 09:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The seal driver is needed as well.
IMHO is more important than the spring compressor, well, maybe not more important.
It is however a lot more difficult to make one yourself.
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Natexlh1000
Posted on Monday, April 12, 2010 - 10:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thanks guys.
I guess my gut was right in urging me to take it to a pro.

Think a jap dealer would have all that's needed for this type of operation?
It is just a Showa fork, right?
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Fuzzz
Posted on Monday, April 12, 2010 - 10:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

NATEXLH1000,
Any shop should be able to do it, You might save money if you just take them the fork legs.
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Greg_e
Posted on Monday, April 12, 2010 - 11:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I would bring the shop manual too.
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Andymnelson
Posted on Monday, April 12, 2010 - 12:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Do the X1 forks really require a spring compressor? I did my XB forks with just a ratchet strap- no way would I ever spend the $$ on a spring compressor after doing it this way!

And I just had a shop install the bearing and seals quick- $10 cash was all I had to pay. : )
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Greg_e
Posted on Monday, April 12, 2010 - 01:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'd probably make a spring compression tool, threaded rod and a few pins and some other pieces seems like it should be do-able, be nice if we could rent the tools cheap.
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Glitch
Posted on Monday, April 12, 2010 - 02:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The tension isn't that great.
You could use a coat hanger bent to suit, and a ratchet tie sown strap.
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Just_ziptab
Posted on Monday, April 12, 2010 - 06:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I made the seal driver(like most people do)out of a split piece of PVC tubing and a hose clamp. Seals slip right in. Seems I didn't even use the hose clamp on the second leg. It's been a while,but I didn't have/use any other special tools or a ratchet strap. I think I used a long leg Allen wrench in the hole to compress the spring....twas EASY. The hard part was cleaning out the crud from the internals.
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