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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Electrical - Battery, Charg Sys, Lights, Switches, Sensors & Guages » Archive through May 14, 2010 » Starter switch blowing headlight fuse... « Previous Next »

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Xbgenin
Posted on Saturday, January 09, 2010 - 11:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This one had both me and the cats at Seminole thrown for a loop. No, offense, they're good guys, but this was a pretty tricky intermittent...

The bike has about 21,000 miles on it.
I kept blowing the headlight fuses in my 2008 XB12S every time I tried starting it. Occasionally, I'd get about 3 starts before the fuse would blow. Most often, it would go right as I hit the start switch.

To shorten the story, after several failed attempts at poking around in the wrong places, I finally took apart the Right Side Handlebar switch housing and inspected the start switch itself.

The start switch contacts were dirty...not corroded, but dirty none-the-less. I used a pencil eraser to clean the contacts and put it all back together.

I started the bike about 12 times in a row with no fail as of yet.

Hopefully, someone out there will find this useful and maybe I can save them a truckload of headache.

Take care
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