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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Electrical - Battery, Charg Sys, Lights, Switches, Sensors & Guages » Archive through October 17, 2009 » Steel rotor ??? « Previous Next »

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V74
Posted on Wednesday, September 16, 2009 - 11:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

was just thinking,why is the rotor steel???do,s it have to be steel because it increases the magnetic affect of the magnets,as no electric currant runs through it why not make it of something lighter but just as stiff,i know it must not deform at high revs so as to keep the proper gap between the magnets and the stator but why cant it be made of plastic or even carbon fiber????????a decrease in reciprocating mass is a good thing for any engine
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Buell_bert
Posted on Wednesday, September 16, 2009 - 11:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I know laminated STEEL frames for the windings on a transformer magnify and focus the magnetic flux thus increasing the output vs input. That would increase the efficiency.
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Blake
Posted on Thursday, September 17, 2009 - 05:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The alternator rotor is subject to a very severe environment.

1. 7,500+ RPM
2. Rapid Angular Accelerations
3. High Temperature

Plastic would not come close to providing adequate structural integrity. Carbon fiber reinforced plastic might, but the temperature issue is still problematic.

I'm not sure the flywheel effect isn't beneficial at that point in the drivetrain, at least for a durable street bike.

Racers remove the thing or install a much smaller version. Not sure that would be wise for street use.
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V74
Posted on Friday, September 18, 2009 - 01:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks to you both,just came to me seeing a pic on here of the rotor/sprocket why do,s it have to be heavy steel,got me thinking,badweb do,s that to me alot lol,,,
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