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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Electrics: Starter, Ignition, Coil, Spark Plugs/Cables, ECM, "TPS Reset" » Starter Question « Previous Next »

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5liter
Posted on Tuesday, July 21, 2009 - 08:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My solenoid started chattering and wouldn't let the starter work. I switched relays and the same thing. I put a good battery in and the same thing. I jumped it from my car and the same thing. I cleaned the solenoid contacts and the same thing. I did all the voltage drop tests and it said to repair the solenoid so I removed the starter. I did the solenoid pull in, hold in and return tests and it passed. The only thing I didn't do is the current draw test, no proper equipment. I put it in a vice and hooked it up for the current draw test, minus the amp meter and it ran just fine.
Any ideas?
I have a new starter ready to go. Just want to know if I missed anything?
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Sparky
Posted on Wednesday, July 22, 2009 - 12:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It's probably not the solenoid. You might be losing current through a poor ground connection from the battery to the starter.

Might also be a dirty/poor contact in the starter button or ignition switch.

You might try putting in new key switch & start relays.
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5liter
Posted on Wednesday, July 22, 2009 - 10:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm thinking of adding a push button end cap for the solenoid, just in case.
I cleaned all the grounds. The one for the neg battery cable and the big one from the frame to the swing arm block.
The thing was starting to chatter a little bit before the drive belt broke, but it would always start.
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Supermot
Posted on Monday, October 12, 2009 - 08:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

could the key switch make it not start even if my lights and everything come on?

09xb12
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Sparky
Posted on Monday, October 12, 2009 - 11:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Supermot, is your bike not starting too?

If yes, perhaps start a new thread. It sounds like you're trying to answer 5liter's problem but then you give your bike's symptoms.
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