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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Exhaust: Headers, Muffler, Gaskets, Supports » Archive through April 30, 2008 » What's the trick to installing exhaust port gaskets? « Previous Next »

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Bobpaul
Posted on Saturday, September 15, 2007 - 05:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hello all,
Re-installing the exhaust on my 2000 M2. Just can not get these new gaskets (65324-83A) to fit in the ports. Destroyed one already trying to get it in. Finally measured the port and it's 1.917" but the gasket measures 1.930" so that explains it. Every other engine I have ever worked on uses a gasket a few thousandths smaller than the port opening. So what's the trick for installing them?
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Italialaw
Posted on Saturday, September 15, 2007 - 08:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

put the gaskets in the fridge overnight and install the next day. much easier
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Ragnagwar
Posted on Sunday, September 16, 2007 - 07:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You can also use a thin "blade type" feeler gauge between the gasket and port to help slide them in.
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Bobpaul
Posted on Sunday, September 16, 2007 - 02:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK, I got them in.
put them in the freezer for an hour or so, then started them in on one side and worked my way around like the way you mount a tire. Finally used a little screwdriver to push the last bit that was hung up on the rim. Yea, a feeler gage would have been better.
Thanks guys for the help.
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