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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Ergonomics/Controls - Seats, Pegs, Bars, Grips, Levers, Pedals » Archive through August 26, 2008 » Clutch lever pull « Previous Next »

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Frankfast
Posted on Sunday, August 26, 2007 - 06:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Can anyone tell me what Buell did to lighten the pull on the clutch lever beginning with the '06(I think) model? My riding buddy wants to lighten up the pull on his '03 Lightning.
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Flatbusted
Posted on Sunday, August 26, 2007 - 09:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They changed the spring in '06 works pretty good . Put one in my 05 12r after getting stuck in traffic too many times.
PN# 37934-06 retails about $26
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Hepburnhoney
Posted on Wednesday, September 12, 2007 - 04:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So I have an 05 xb12r and have perm. cramping in my left hand via traffic...anyways any recommendations on different levers I'd like to change the clutch lever and the brake lever...oh yeah my hands are small.
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Sparky
Posted on Thursday, September 13, 2007 - 11:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

One thing that can be done for the clutch pull effort is to keep the cable friction down to a minimum. This entails applying pressure lube to the end of the cable at the lever end.

But be advised that if there is dirt/gunk inside the cable, this stuff might be pressure fed into the primary at the clutch end. So what I did was to carefully unthread the cable from the primary housing and proceed to flush out the gunk until clear lube came out. Then, upon reassembling the cable, the lever effort was fairly light again, like new.

For different levers, try looking over the offerings at American Sport Bike and give Al or Joanne a call to see what they recommend.
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Leashrn
Posted on Tuesday, February 12, 2008 - 02:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I too have small hands and ride an XB12S. My grip, while strong for a female can barely tolerate the clutch for long in traffic.
Is there anything, lever or adjustment I/my service guy Ryan can do to at least shorten the distance between the grip and clutch lever?
Any ideas? Help?
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Hepburnhoney
Posted on Wednesday, February 13, 2008 - 04:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I did as advised by Sparky, cleaned out the gunk and basically re lubed the lever...I was told by someone that they don't really lube them much from the factory...Needless to say once cleaned and re-lubed there was a world of difference in lever tension...I looked into changing them out but any after market levers are a bit spendy...
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Leashrn
Posted on Monday, February 25, 2008 - 06:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Hepburnhoney!
I'll start there. I fix that I can identify with, cheap and easy.
I'll let you know how it went.
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Unix
Posted on Tuesday, June 03, 2008 - 01:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i recently mounted the power clutch along with a new cable... the required effort is minimal now.. but i'm also gonna buy a adjustable clutch lever, because the stock one is too far for me. oh i bought the parts on americansportbike
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Pso
Posted on Thursday, June 05, 2008 - 10:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I put the easy pull thing from Trojan (sponsor on this site, I think they are "Dark Horse") in my Uly (arthritis in the saddle joint at thumb) and it sure made a difference. I let my faince try it and she liked it so much she had me put one in her Scg. It is a simple, simple, simple mod and you will notice a big difference. Takes mabe 5 minutes max the second time, about 1/2 hour the first time just to make sure it is being done properly. Also keep the cable clean and lubed.
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Retrittion
Posted on Tuesday, June 17, 2008 - 05:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have to say I love my CRG levers -- brought the controls closer and the two-finger ergo is nice but I think modding the pull to make it lighter would make it perfection so I am going to try this re-lube of the cable -- mine has always seemed tight since I bought it. I don't know if I can justify the money for that Muller power clutch -- I'd do the catch can mod first.

It is cool that my 12R can use '99-2003 R1 levers though, in case I ever need to replace them.
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Timconnly
Posted on Wednesday, July 16, 2008 - 12:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i bought the hydrology clutch set up from American sport bikes it helps but if your stuck behind a bus your hands will still cramp
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