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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Electrical - Battery, Charg Sys, Lights, Switches, Sensors & Guages » Electrical Archives » Archive through June 12, 2007 » Help!! ignition fuse blown 03xb9s « Previous Next »

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H2otech
Posted on Tuesday, May 08, 2007 - 11:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

left the house, got about a qtr mile, bike started running on one cylinder, check engine lite came on, made it back to the house, bike died. key on, no fuel pump or starter, checked fuses, found ignition fuse blown, replaced fuse, turned key on fuse blew right away, Anyone had this happen?? where do I start looking for the short? any help to shorten down time would be appreciated, its 85 out and I want to ride. thanks
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Sparky
Posted on Wednesday, May 09, 2007 - 12:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

CEL came on so there must be error codes to check. This would be a great first step: to determine what the EFI sees as a problem. If you don't know how to do this, I'm pretty sure the procedure is explained in the Knowledge Vault in the BadWeb. No expensive tools are required, just patience and a jumper wire.

In the meantime, you might try turning the handlebars left and right while looking at the wire harness around the steering neck. Check every wire where the harness lays against the frame or engine. If you see any wire insulation that looks damaged, pinched or showing exposed wire, that is quite possibly the culprit.

Note: shorts in the wire harness might trip error codes that would indicate a faulty sensor or component when actually the suspect part is OK. So knowing what error codes are set can be considered a clue, not a gospel, hard-core, black or white indicator of the root cause of the problem. Sleuthing is fun, ain't it?
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Reepicheep
Posted on Wednesday, May 09, 2007 - 08:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Common problem areas are under the flyscreen, around the ECM, and the tail light assembly.
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H2otech
Posted on Wednesday, May 09, 2007 - 10:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks guys for all the help, I'll dig into it this weekend
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H2otech
Posted on Saturday, May 12, 2007 - 12:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Friday night, couple of beers and a multimeter. started doing misfire diag, front cylinder not firing, checked for fuel and spark, no spark, pulled ignition coil to bench test, found coil almost cracked in half and bleeding white goo. I believe I've found the problem. My concern is what caused the coil to fail? or just a defective part?
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Blake
Posted on Tuesday, May 15, 2007 - 01:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If the new one suffers a similar fate, then start to be concerned. Otherwise, life is good. : )
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